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overview
The high hardness of PCD makes its material removal rate extremely
low (even only one ten thousandth of the removal rate of cemented
carbide). At present, the PCD tool sharpening process mainly uses
vitrified bond diamond grinding wheel for grinding. Since the
grinding between the grinding wheel abrasive and PCD is the
interaction between two materials with similar hardness, the
grinding law is more complicated. For high-grain, low-speed
grinding wheels, the use of water-soluble coolant can improve the
grinding efficiency and grinding accuracy of PCD. The choice of
wheel bond should depend on the type of grinder and processing
conditions. Since the electrical discharge grinding (EDG)
technology is hardly affected by the hardness of the workpiece
being ground, the use of EDG technology to grind PCD has great
advantages. The grinding of certain complex-shaped PCD tools, such
as woodworking tools, also has a huge demand for this flexible
grinding process. With the continuous development of EDM grinding
technology, EDG technology will become a main development direction
of PCD grinding.
Diamond "PCD" is specialized in the finishing of copper, aluminum
alloy, cemented carbide, graphite, ceramics and high-hard
wear-resistant materials. It has the characteristics of long
service life, high production efficiency, high surface finish and
high machining accuracy. Compared with cemented carbide and natural
diamond tools, it has higher processing efficiency and lower cost,
and is widely used in automobiles, diesel engines, motorcycles,
aerospace, home appliances, instrument precision machinery and
other industries.
Features you should know
1.Designed to machine tool steel,alloy steel,mold steel,and other high hardened materials;
2.Suitable for aluminum,aluminum alloy,copper&non-ferrous materials;
3.Designed for HRC45-55 and HRC60;
4.Altin coating for high wear resistance;
5.High quality with reasonable price;
6.Rapid delivery;
7.Altin/sin/dlc coating and customized coating;
8.Customized requirements.
Welcome and congratulations!You found us a professional factory! | |
Size & Design | 1.We not only supply all kinds of high quality solid carbide turning tool ,but also different types of Drill Bits,Reamers,Tool Holders,Cutter Heads,Saw Blades and Milling cutter,There are diamond grinding wheel, diamond dressing tools and hardness head. |
2. We have 0.02mm-25mm different diameter and 38mm-150mm length Milling Cutters for your winner market.HRC45/55/60/65 ,1-6 flutes for you to choose. | |
3.OEM:Special Cutters Customized acceptable!Coated OEM also.We can produceaccording to your drawing,too.Or the hot deisgned recommend to you. | |
4. HS Code reference for you to control everything:8207709000. | |
5. Mixed size and types in one batch available. | |
6. For distributor,we can label your brands on cutters and plastic box. | |
Plating | 1. We accept Mix coated in the same model number, Also one batch with different coating and types. |
2. AlTiN,TiAlN,TiSiN,TiN,DLC,NANO for you to choose to win your competitors! | |
MOQ (Small Qty ) | 5-10-500-1000-5000-10000 pcs all are welcome. 5 pieces per order is MOQ. |
OEM One-Step Packing | We package all our goods carefully.We also accept your packing design OEM packing it for your control. |
Samples Service | 1. Some items free samples for you. |
2. Free samples but pay shipping cost. | |
3. Lowest shiping fee for you to choose. | |
4. Order to us,sample fee will be refund to you. | |
5. Become our VIP clients,free samples for you! | |
6.OEM samples are hot welcome. |
PCD Cutting Condition | |||
Work piece | Cutting Speed | Depth of Cut | Feed Rate |
(m/min) | (mm) | (mm/rev) | |
Aluminum(5~8% SI ) | 350~1600 | 0.05~2.50 | 0.10~0.40 |
Aluminum(8~12% SI ) | 350~1300 | 0.05~2.50 | 0.10~0.40 |
Aluminum(14~18% SI ) | 160~800 | 0.05~2.50 | 0.05~0.25 |
Copper | 350~1000 | 0.15~2.50 | 0.05~0.20 |
Sintered Carbid | 15~25 | 0.05~0.60 | 0.10~0.20 |
Glass Fiber | 100~800 | 0.15~0.50 | 0.03~0.25 |
Carbon | 160~700 | 0.15~2.50 | 0.15~0.40 |
High Aluminum | 70~250 | 0.05~1.50 | 0.03~0.15 |
Ceramics | |||
Wood | 1000-2500 | 0.2~5.0 | 010~0.50 |
Q:Are you Manufacture?
A:Yes, we are manufacture. we produce our “JOEBEN “brand tools for gurantee the quality.
We also trading related tools for customers because we are in these
field over 10 years, we are very familiar Chinese market tools. we
usually help our customer choose the best suitable related tools
for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need
about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q:What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory
price and fast delivery.
Our advantage:
ATTACTION: