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Upper Layer
Double Layer
Main parameters
Main Motor Power | 5.5KW |
Hydraulic Station Power | 3kw |
Forming Station | 18 Steps |
Yield strength | 235-345Mpa |
Material of Roller | 45#steel hard chrome plating |
Processing Speed | 20m/min |
Total Weight | 14T |
Equipment Parts | roll forming system, hydraulic system, PLC frequency conversion control system, counter and cutting system. |
Production | according to customers' demand |
Material
Effective width: 1020/1000mm
Feeding width: about 1220mm
Material Thickness: 0.3-0.8mm
Applicable material:Galvanized Steel(GI),PPGI
With yield strength 235-345Mpa
Work follow
Decoiler→Manual Pre-Cutter→Guide Feeding →Roll Forming
System→Hydraulic Post Cutter →Exit Rack
Machine Components
1) Manual Decoiler: Two sets
Un-powered, Manually control steel coil inner bore shrinkage and
stop.Max Feeding width: 1250mm,coil ID range 508mm±30mm.Capacity:
Max. 5 Ton.
2) Pre-Cutter
With manual pre-cutter for easy operation and save material:The pre-cutter is connected with PLC control system,PLC is calculating profile length within roll forming. Once material is required to change,PLC is calculating the length for total quantity and remind operator production finishes and able to manual shearing material before roll forming so as to change material for new production.It is the advanced function and good for production to save material, no waste.
3) Main Machine
With feeding material guide, body frame made from H400 type steel
by welding.
Side wall thickness: Q235 t18mm.
Rollers manufactured from 45# steel,CNC lathes,Heat Treatment,hard
Chrome Coated.
with thickness 0.04mm,surface with mirror treatment(for longer life
and anti-rust).
Shafts Diameter=ф75mm,precision machined.
Gear/Sprocket driving,about 18-step to form.
Main Motor=5.5KW , Frequency speed control.
4) Post Hydraulic Cutting Device
Post to cut, stop to cutting,Two pieces type of cutting blade
design, no blanking.
Hydraulic motor: 3KW ;Cutting pressure: 0-16Mpa
Cutting tool material: Cr12MoV(= SKD11 with at least one million
times of cutting life), Heat treatment to HRC58-62 degree.
The cutting power is provided by the main engine hydraulic station.
5) PLC Control System
Control The Quantity And Cutting Length Automatically.
Input The Production Data(Production Batch,pcs,Length,etc.)On The
Touch Screen.
It Can Finish The Production Automatically.
Combined With: PLC, Inverter, Touch Screen, Encoder, etc.
6) Exit Rack
Un-powered, Three units,with rollers on it for easy movement.
7) Product Show
Packing Style
Packing method: Main body of machine is naked and covered by
plastic film(to protect of dust and corrosion),loaded into
container and steadily fixed in container suitable by steel rope
and lock, suitable for long-distance transportation.