Manufacturers Turning Inserts APMT CNMG DNMG SNMG TNMG VNMG WNMG Milling Inserts Metal Lathe Tooling Carbide CNC Insert
Brand Name:SUPAL
Place of Origin:China
Cutting Edge Angle:90°
Cutting Direction:Right Hand
Shape:Square
Overall Length:1.5
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Location:
Changzhou Jiangsu China
Address:
No.105 Punan Street,Xixiashu Town ,Xinbei District,Changzhou City, Jiangsu Province,China
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Product Details
Product Description:
A carbide insert is a replaceable cutting element that is commonly used in carbide
tools for machining and cutting. Carbide inserts are typically made
from a combination of tungsten carbide and cobalt, which provides a
hard, wear-resistant surface that can withstand high temperatures
and abrasive materials.
Carbide inserts are available in a wide variety of shapes and
sizes, with different types of cutting edges and geometries
depending on the specific application. The inserts are designed to
be mounted onto a tool holder, which is then attached to a machine
tool such as a lathe, milling machine, or CNC machine.
The benefits of using carbide inserts in machining and cutting
applications include longer tool life, improved cutting performance, and reduced downtime for tool changes and sharpening. When an
insert becomes dull, it can be rotated or replaced with a new
insert, minimizing the need for frequent sharpening and reducing
the cost of tool maintenance.
Overall, carbide inserts are a versatile and cost-effective solution for a wide range of
machining and cutting applications, providing a high level of
performance and durability compared to traditional high-speed steel
tools.
Features:
Carbide inserts are used in a wide variety of machining and cutting
applications where high performance, durability, and efficiency are
required.
Turning and boring: Carbide inserts are commonly used in lathes and
turning machines for precision turning and boring operations. They
can be used on a wide range of materials, including steel,
stainless steel, aluminum, and cast iron.
Milling: Carbide inserts are also commonly used in milling
operations for cutting slots, pockets, and other features in
workpieces. They can be used on a variety of materials, including
steel, stainless steel, aluminum, and composite materials.
Drilling: Carbide inserts are used in drilling applications for
creating holes in workpieces. They can be used on a variety of
materials, including steel, stainless steel, and aluminum.
Threading: Carbide inserts are used in threading applications for
creating threads in workpieces. They can be used on a variety of
materials, including steel, stainless steel, and aluminum.
Grooving: Carbide inserts are used in grooving applications for
cutting grooves or channels in workpieces. They can be used on a
variety of materials, including steel, stainless steel, and
aluminum.
Overall, carbide inserts provide a high level of performance,
durability, and versatility, making them suitable for a wide range
of machining and cutting applications. By selecting the appropriate
insert for a specific application, machinists and operators can
achieve high-quality results and maximize the lifespan of their
tools.
Technical Parameters:
When selecting a carbide insert for a specific application, several
factors should be considered to ensure optimal performance and
productivity. Here are some key factors to consider:
- Material being machined: The material being machined is a critical factor to consider when selecting a carbide insert. Different materials have different hardness, toughness, and other properties that can affect the selection of the insert material and geometry.
- Cutting speed and feed rate: The cutting speed and feed rate are critical parameters that can affect the performance of the carbide insert. These parameters depend on the specific material being machined, the type of operation, and the machine tool being used.
- Depth of cut: The depth of cut is another critical parameter that can affect the performance of the carbide insert. This parameter depends on the material being machined, the machine tool being used, and the specific operation.
- Insert geometry: The geometry of the insert, including the shape, size, and angle of the cutting edge, is critical to achieving the desired performance and productivity. The geometry of the insert should be matched to the specific application and the material being machined.
- Coating:The choice of coating can also affect the performance and productivity of the carbide insert. Different coatings provide different levels of wear resistance, toughness, and other properties that can affect the performance of the insert.
- Workpiece tolerance and surface finish requirements: The tolerance and surface finish requirements of the workpiece are important considerations when selecting a carbide insert. Different inserts and geometries can provide different levels of accuracy and surface finish.
Applications:
There are several cost-effective carbide inserts available that provide good performance and durability for a wide range of machining applications. Here are some examples:
- Uncoated carbide inserts: Uncoated carbide inserts are a cost-effective option that provide good performance for a variety of machining applications. While they may not offer the same level of wear resistance as coated inserts, they can provide a good balance of performance and affordability.
- CVD-coated carbide inserts: Chemical vapor deposition (CVD) coatings are a cost-effective option that provide good wear resistance and toughness. These coatings are typically less expensive than PVD coatings and are suitable for a wide range of machining applications.
- PVD-coated carbide inserts: Physical vapor deposition (PVD) coatings are a higher-end option that provide excellent wear resistance and toughness. While they may be more expensive than other coating options, they can provide longer tool life and improved productivity in certain applications.
- Carbide inserts with a lower cobalt content: Some carbide inserts are available with a lower cobalt content, which can help to reduce the cost while still providing good performance. These inserts may be suitable for less demanding applications or for operators on a tighter budget.
Overall, there are several cost-effective carbide insert options available that can provide good performance and durability for a wide range of machining applications. The choice of insert will depend on the specific application, material being machined, and other factors such as cutting speed, feed rate, and depth of cut. By selecting the appropriate insert and optimizing the cutting parameters, machinists and operators can achieve high-quality results and maximize the lifespan of their tools.
Customization:
Carbide Inserts for Woodturning, Metal Lathe and Aluminum
Brand Name: SUPAL
Place of Origin: China
Insert Thickness: 3.2
Material: Carbide
Coating: TiN
Overall Length: 1.5
Insert Width: 3.2
Support and Services:
Carbide Inserts provide technical support and service, along with a variety of products, to ensure customer satisfaction. Our team of expert technicians is available to provide assistance with product selection, application, and installation. We also offer a variety of services to help maintain the performance and reliability of our products, including troubleshooting, repair, and preventive maintenance. We strive to ensure our customers receive the highest quality service and support for their Carbide Inserts.
Manufacturers Turning Inserts APMT CNMG DNMG SNMG TNMG VNMG WNMG Milling Inserts Metal Lathe Tooling Carbide CNC Insert
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