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Ball nose end mill is a type of milling cutter used in machining
applications. It is distinguished by its hemispherical tip that is
designed to create rounded contours, grooves, and other 3D shapes
on a workpiece. This cutter is commonly used in the manufacturing
of molds, dies, and other complex parts that require intricate
shapes and contours.
The ball nose end mill is typically made of high-speed steel or
carbide and comes with a variety of sizes and shapes to meet
different machining needs. The diameter of the ball nose end mill
can range from a few millimeters to several centimeters, and it can
be used for both roughing and finishing operations.
When choosing and using a ball nose end mill, one must take into
account a number of critical factors such as the type of material
needs to be machined, cutting depth, spindle speed and feed rate. A
precise selection of the right end mill and proper use can help to
achieve quality machining results and improve the overall
productivity of the manufacturing process.
Carbide ball nose end mills are a popular choice for machining applications because they offer
several advantages over other types of end mills. Some of the key features of carbide ball nose end mills include:
Hardness: Carbide is a very hard and wear-resistant material, which makes it ideal for cutting and machining tough materials
like steel, stainless steel, and titanium. Carbide ball nose end mills are able to maintain their sharp
cutting edges even when subjected to high temperatures and high-speed cutting.
Precision: Carbide ball nose end mills are able to create precise and accurate cuts, thanks to their high rigidity and low
deflection. This makes them ideal for machining complex shapes and contours
with tight tolerances.
Longevity: Carbide ball nose end mills are durable and long-lasting, which makes them a cost-effective choice for machining
applications. They are able to withstand high-speed cutting and heavy loads without becoming dull or breaking.
Versatility: Carbide ball nose end mills are available in a wide range of sizes and shapes, which makes them suitable for a variety of machining
applications. They can be used to machine flat surfaces, as well as complex 3D shapes and contours.
Coatings: Carbide ball nose end mills can be coated with various materials like titanium nitride (TiN), titanium
carbonitride (TiCN), and aluminum titanium nitride (AlTiN) to improve their performance and extend their tool life. These
coatings can improve the end mill's wear resistance, reduce
friction, and improve chip evacuation.
The technical parameters of a ball nose end mill can vary depending
on the specific application and the manufacturer, but some of the
common parameters include:
Diameter: The diameter of the ball nose end mill is typically measured in
millimeters or inches and refers to the size of the tool's cutting
edge.
Flute length: The flute length of the end mill refers to the length of the
cutting portion of the tool. This parameter is important for
determining the maximum depth of cut that the end mill can achieve.
Number of flutes: The number of flutes on a ball nose end mill refers to the number
of cutting edges on the tool. End mills can have 2, 3, 4, or more
flutes, with each additional flute providing additional cutting
edges and potentially improving the surface finish of the machined
part.
Shank diameter: The shank diameter of the end mill is the size of the portion of
the tool that is held in the tool holder. This parameter is
important for ensuring that the end mill is compatible with the
machine's spindle.
Overall length: The overall length of the end mill refers to the total length of
the tool, including the cutting portion and the shank. This
parameter is important for determining the tool's reach and for
ensuring that it can be used in the desired application.
Coating: The end mill may be coated with various materials to improve its
performance and extend its tool life. Common coatings include
titanium nitride (TiN), titanium carbonitride (TiCN), and aluminum
titanium nitride (AlTiN).
Cutting parameters: The cutting parameters for a ball nose end mill include the
spindle speed, feed rate, and depth of cut. These parameters will
vary depending on the material being machined, the size of the end
mill, and the desired surface finish.
Ball nose end mills are versatile tools that can be used to machine
a wide range of materials. Some common materials that ball nose end
mills are used to machine include metals, plastics, composites,
wood, ceramics, and glass.
Metals such as aluminum, copper, brass, and steel can be machined
with ball nose end mills for operations like roughing, finishing,
and contouring. Plastics such as acrylic, polycarbonate, and nylon
can be cut using ball nose end mills, allowing for complex shapes
and tight tolerances.
Composite materials such as carbon fiber and fiberglass can also be
machined with ball nose end mills. These materials can easily be
cut without causing delamination or other damage. In addition, wood
and other soft materials can be machined with ball nose end mills,
which are often used to create furniture, cabinetry, and other
wooden products.
Ball nose end mills can be used to machine ceramics such as
alumina, zirconia, and silicon nitride. They are able to produce
high-precision cuts without causing cracking or chipping. Glass can
also be machine with ball nose end mills, although this requires
specialized tools and techniques for intricate patterns and shapes.
SUPAL Ball Nose End Mill is made of Cemented Carbide, which is a
kind of Machine Tools. It has an Axial Rake Angle of -7°, a Helix
Angle of 30°, a Cutting Edge Angle of 45° and a Cutting Diameter of
3mm. This Ball Nose End Mill is suitable for CNC Milling. It offers
high performance to meet your requirements.
Choose SUPAL Ball Nose End Mill to get a powerful carbide end mill
that will help you get the job done. It is the best choice for you.
We provide technical support and services for Ball Nose End Mill products to ensure that you can make the most of your purchase.
Ball Nose End Mill Packaging and Shipping: