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Solid carbide reamers offer several benefits over other types of
reamers, such as high-speed steel (HSS) reamers. Of these, hardness
and wear resistance, precision and accuracy, rigidity and
stability, versatility, and chip evacuation are of particular
importance.
Solid carbide reamers are extremely hard and can withstand high
cutting speeds and temperatures without losing their cutting edge.
This leads to longer tool life and consistent performance. Their
precise manufacturing ensures precise hole dimensions and surface
finishes in applications where tight tolerances and high accuracy
are required. Further, the solid carbide construction gives
excellent rigidity and stability during cutting operations, which
improves hole straightness and roundness.
Solid carbide reamers can be used in a wide range of materials,
from steels to cast iron and composites, and make suitable for both
roughing and finishing operations. Some also have special flute
geometries and chip breakers that improve chip evacuation and
prevent chip clogging.
Though these reamers are usually more expensive than HSS reamers,
they offer cost-effectiveness over long tool life and superior
performance. When using them, one should keep proper cutting
parameters, such as cutting speeds and feeds, in mind for extended
tool life and optimal results.
Solid carbide reamers are commonly used in various machining
applications where precision, accuracy, and durability are crucial.
In the aerospace industry, they are employed for machining critical components such as
engine parts, landing gear, and airframe structures. These reamers
ensure high accuracy and tight tolerances required for aerospace
applications.
The automotive industry utilizes them for machining engine blocks, cylinder heads,
connecting rods, and other components. They help achieve precise
dimensions and smooth surface finishes, ensuring optimal
performance and longevity of automotive parts.
Solid carbide reamers also find application in the medical field for manufacturing orthopedic implants, surgical instruments, and
other medical devices. The reamers enable the production of
accurate holes with excellent surface quality, which is critical
for medical applications.
In the oil and gas sector, they are used for machining components used in drilling
equipment, valves, pumps, and other critical parts. They provide
the necessary precision and durability to withstand the demanding
conditions of the industry.
They are employed in the mold and die industry for machining intricate cavities and holes in molds, dies, and
tooling. These reamers help achieve precise dimensions and surface
finishes required for mold and die applications.
Lastly, solid carbide reamers are also used in general machining
operations across various industries, including metalworking,
fabrication, and precision engineering. They are suitable for
enlarging and finishing holes in a wide range of materials,
ensuring accuracy and quality in the final product.
Features | Details |
---|---|
Grade | HRC45/55/60/65 |
Coating | Customized Coating |
Flute Length | 20-60mm |
Point Angle | 15 |
Shank Type | Straight |
Suitable for | Copper, Cast Iron, Carbon Steel, Mould Steel Etc. |
Material | Solid Carbide |
Helix Angle | 35,38,40,45 |
Cutting Length | 20-60mm |
Cutting Diameter | 4-20mm |
Type | Welding Reamer, Tapered Reamer, Brazed Reamer |
Solid carbide reamers are designed and manufactured with precision
and accuracy in mind. They offer a wide range of advantages such as
tight tolerances, size control, roundness and straightness,
superior surface finish, hole geometry control, and repeatability.
Tight tolerances for instance, are often in the range of a few
microns (µm) or even submicron levels, which ensure consistency and
reliability in the machined holes. Precise diameter increments also
help create accurately sized holes for the desired fit and
functionality.
In addition, they are designed to produce round and straight holes,
and contribute to achieving high-quality surface finishes. Their
geometry is optimized to control hole geometry, such as taper and
concentricity, and to provide excellent repeatability in terms of
size and dimensional accuracy.
Achieving optimal results with solid carbide reamers, however,
would also depend on various factors such as cutting parameters,
machine rigidity, workpiece material, and coolant or lubrication
used.
Brand Name: Supal
Model Number: Reamer
Place of Origin: Changzhou, Jiangsu, China
Minimum Order Quantity: 5PCS
Price: To be negotiated
Delivery Time: 7-15Days
Payment Terms: T/T, PAYPAL, ALIPAY
Supply Ability: 100000000000PCS
Type: Reamers
Cutting Direction: Right Hand
Shank Diameter: 4-20mm
Cutting Diameter: 4-20mm
Overall Length: 75-200mm
Supal provides custom solid carbide reamers for various industries,
such as lathe reamer, carbide chamber reamer and custom HSS reamer.
Our reamers are designed to produce the highest quality finish,
with the optimal number of cutting edges, while providing longer
tool life.
At XYZ Company, we offer a full range of technical support and
services for our Solid Carbide Reamers. Our support team is
available to answer any questions you may have, provide guidance on
product selection, and help you troubleshoot any issues you may be
having. We also provide comprehensive training and installation
services to ensure the optimal use of your Solid Carbide Reamers.
At XYZ Company, we understand that it is not always possible to
have an expert on-site for product installation and maintenance. To
accommodate this, we provide remote technical support services. Our
remote support team is available 24/7 and can assist you with any
issue you may be having.
Our Solid Carbide Reamers are made with the highest quality
materials and have a long service life. However, in the unlikely
event that you experience any issues, we also provide a
comprehensive warranty and repair service. If your Solid Carbide
Reamers require repair, our team can quickly and efficiently
diagnose and repair any issues.
At XYZ Company, we strive to provide the best customer experience
possible. Our technical support and service team is available to
answer any questions you may have and provide you with the best
possible service and support.
Packaging and Shipping of Solid Carbide Reamers:
Solid carbide reamers are usually packaged in protective plastic
containers, cardboard boxes, or other packaging materials to
provide a secure fit and prevent damage during transport. All
packages are shipped with a tracking number for proof of delivery.
We ship our solid carbide reamers via FedEx, UPS, and USPS. In most
cases, orders are shipped within 1-2 business days after the order
is placed. Expedited shipping options are available upon request.