In the realm of precision engineering and manufacturing, the
production of small CNC turning parts and casting of stainless
steel flange non-standard parts represents a fascinating
convergence of technology and craftsmanship. This article delves
into the various aspects of this intricate process, including the
materials used, drawing formats, production processes, surface
roughness considerations, treatments applied, inspection
instruments employed, and the wide-ranging applications of these
specialized components.
Stainless steel, renowned for its corrosion resistance, durability,
and aesthetic appeal, is the primary material employed in the
creation of flange non-standard parts. The specific grade of
stainless steel selected depends on the intended application,
environment, and load-bearing requirements. Common stainless steel
grades used include 304, 316, and 17-4 PH, each with its distinct
properties that cater to different needs.
The foundation of any successful manufacturing process lies in the
precision of engineering drawings. These drawings serve as a
blueprint, guiding the production of CNC turning and casting
processes. Drawings typically encompass detailed dimensions,
tolerances, material specifications, surface finishes, and other
essential information. They can be created using computer-aided
design (CAD) software and are shared in universally recognized
formats like DWG, DXF, or PDF.
Computer Numerical Control (CNC) turning is a sophisticated process
used to shape and create cylindrical parts. In this process, a CNC
lathe rotates the workpiece while cutting tools remove material to
achieve the desired shape and dimensions. The precision and
repeatability of CNC turning make it ideal for crafting intricate
components with tight tolerances.
Casting involves pouring molten metal into a mold to create a
specific shape upon solidification. Stainless steel flange
non-standard parts are created using investment casting, also known
as the lost-wax casting method. This approach allows for intricate
designs and fine details, making it suitable for complex parts with
irregular geometries.
Surface roughness plays a crucial role in the functionality and
aesthetics of the final product. Small CNC turning parts and cast
stainless steel flange non-standard parts often require precise
surface finishes to meet functional requirements and enhance visual
appeal. Techniques such as polishing, grinding, and
electropolishing are applied to achieve desired levels of
smoothness and shine.
Quality control is paramount in the manufacturing process to ensure
that each part meets the desired specifications. Various inspection
instruments are used to validate dimensions, tolerances, surface
finish, and material integrity. These include coordinate measuring
machines (CMMs), optical comparators, surface roughness testers,
and ultrasonic flaw detectors.
Small CNC turning parts and cast stainless steel flange
non-standard parts find applications in a wide array of industries.
These include, but are not limited to:
TORICH is an enterprise that has been producing precision steel
pipes and steel pipe processing for over 20 years, with a factory
area of approximately 20000 square meters
The main products produced are carbon steel and alloy steel grade
seamless steel pipes, welded precision steel pipes, DOM steel
pipes, seamless and welded stainless steel pipes.And our separate
workshop also produce machined cast iron parts and cast steel
parts, as well ad customized precision parts and difficult
precision parts. Our strength is with in our ability to produce
metal parts of higher quality control in an integrated process,
from mapping and mould design, to casting, forging, machining, heat
treatment, surface treatment, assembly and testing.
TORICH team is familiar with the quality requirements and process standards of
precision parts and steel tubes of leading industrial companies at home and abroad, constantly optimizes the production and management level, and constantly looks for like-minded excellent
suppliers, which enable us to reduce the production cost and have a comparative advantage over many of our competitors.
In the field of processing, TORICH has 18 sets 4-axis/3-axis CNC
machines and over 30 sets of CNC lathers. The machining center is
capable of machining 1100x600x800mm parts and the CNC lathes are
capable of processing 550x1500mm parts. We specialize in machining
stainless steel, alloy steel and other hard metals, as well as
carbon steel, aluminium, and copper, with a dimensional accuracy of
0.01mm.
As of 2023, TORICH has perfectly cooperated with more than 50
countries, including Russia, India, Australia, the United Kingdom,
France, the United States, Canada, Brazil, and Egypt. Quality and
reputation are always our first concerns, with the aim of well
serving every customer who trusts in us. TORICH looks forward to
partnering with customers all over the world.
1. Are you manufacturer or trader ?
TORICH is manufacturer based trading company.
2. How can we get samples ?
Ready to ship samples can be delivered within 3 working days,
developing samples need to be confirmed with our engineer and sales
team.
3.How can I get a quote?
Detailed drawings (PDF/STEP/IGS/DWG...) with material, quantity and
surface treatment information.
4. Can I get a quote without drawings?
Sure, we appreciate to receive your samples, pictures or drafts
with detailed dimensions for accurate quotation.
5. What is the lead time?
15-60 day depending on different order quantity and products.
6. Can you provide samples before mass production?
Sure, sample fee is needed, will be returned when mass production
if possible.
7. What is your payment terms?
30% deposit, the balance 70% before shipping.
8. What is your packing method?
Safty and strong packing suitable for sea shipping and air
shipping.
9. What will you do if we receive poor quality parts?
Please kindly send us the pictures, our engineers will find the
solutions and remake them for you asap.
