Precision CNC Machined Components: CNC Machining Stainless Steel
Automated Non-Standard Parts
In the realm of manufacturing, precision is of paramount
importance. One method that has revolutionized the production of
intricate components is Computer Numerical Control (CNC) machining.
This advanced technology allows for the creation of complex and
precise parts with utmost accuracy. In this article, we will delve
into the world of precision CNC machined components, particularly
focusing on CNC machining stainless steel, automated non-standard
parts, material selection, drawing formats, production processes,
surface roughness and treatment, inspection instruments, and
applications.
Material Selection
Stainless steel is a highly sought-after material due to its
excellent mechanical properties, corrosion resistance, and
aesthetic appeal. It is widely used in various industries,
including aerospace, automotive, medical, and electronics. When it
comes to CNC machining stainless steel, the material's hardness and
toughness make it a challenging but rewarding task. The selection
of the appropriate stainless steel grade depends on the specific
application requirements, such as mechanical strength, corrosion
resistance, and temperature resistance.
Drawing Formats
To initiate the CNC machining process, a detailed drawing of the
component is necessary. Various drawing formats are used, such as
Computer-Aided Design (CAD) files, 3D models, or technical
blueprints. These formats provide precise geometric information,
tolerances, and surface finish requirements. Utilizing
industry-standard drawing formats ensures seamless communication
between designers and CNC machinists.
Production Process
The production process of precision CNC machined components
involves several key steps. First, the CNC machine is programmed
using specialized software, which converts the drawing information
into machine-readable code. The CNC machine then precisely cuts,
drills, or grinds the stainless steel material according to the
programmed instructions. This automation reduces human error and
enables accurate and consistent part production. Sophisticated CNC
machining centers can perform multiple operations, such as milling,
turning, and drilling, in a single set-up, further enhancing
efficiency.
Surface Roughness and Treatment
Achieving the desired surface finish is crucial for precision
components. Surface roughness is measured using the Ra
(arithmetical average) or RMS (root mean square) parameters. To
obtain the required surface finish, various cutting tools and
machining strategies, such as milling, turning, grinding, or
polishing, are employed. Post-machining treatments like deburring,
sandblasting, passivation, or electro-polishing can further refine
the component's appearance and eliminate sharp edges or burrs.
Inspection Instruments
Strict quality control measures are applied during precision CNC
machining to ensure the accuracy of the final product. Advanced
inspection instruments, such as coordinate measuring machines (CMM)
and optical measuring systems, are utilized to conduct
comprehensive measurements, validate dimensions, and verify the
component's adherence to the drawing specifications. This critical
inspection process guarantees that the manufactured parts meet the
desired quality standards.
Application
Precision CNC machined components find applications across a wide
range of industries. In aerospace, these components are crucial for
aircraft engines and airframe structures, where reliability,
precision, and durability are paramount. The automotive industry
relies on precision CNC machined parts for engines, powertrain
components, and suspension systems, among others. In the medical
field, CNC machined components are vital for surgical instruments,
prosthetics, and medical devices. Additionally, industries such as
electronics, energy, and telecommunications heavily rely on
precision CNC machined components in their production processes.
| Product name | Precision Cnc Machined Components CNC Machining Stainless Steel
Automated Non-Standard Parts |
| Production Equipment | CNC, Milling Machine Processing, CNC Lathe Processing,CNC Turning,
CNC Milling, Laser Cutting, Bending, Spinning, Wire Cutting,
Stamping, Electric Discharge Machining (EDM), Injection Molding |
| Material | Stainless Steel |
| Drawing format | STEP,STP,GIS,CAD,PDF,DWG,DXF etc or samples. |
| Production Process | Raw material incoming inspection→Drawing Confirmation→Machine
Setup→Trial Production→Sample quality check and confirmation→Mass
production→Final Inspection→Packing→Ready to Ship |
| Finish | Sandblasting, Anodize color, Blackenning, Zinc/Nickl Plating,
Polish,
Power coating, Passivation PVD, Titanium Plating,
Electrogalvanizing,
electroplating chromium, electrophoresis,
QPQ(Quench-Polish-Quench),
Electro Polishing,Chrome Plating, Knurl, Laser etch Logo, etc. |
| Application | Auto Parts, Hydraulic Hoses, Oil Machinery, Geological Drilling,
MotorCycle, Bycycle, Agricultural Machine Parts, Engineering
Machinary, Fastners. |
| Surface roughness | Ra 0.1~3.2 |
| Surface Treatment | Grinding, Polish, Deburr, Painting, Galvanization, Chrome Plating,
Anodization treatment etc |
| Inspection | 100% Dimensional Check
100% Visual Check
Mechanical Properties Inspection, Internal Lab test report or Third
Party Inspection Report. |
| Inspection Instrument | Complete inspection lab with Micrometer, Optical Comparator,
Caliper Vernier,CMM
Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal
Centigrade Gauge |
| Tolerance | Customer's Drawing Request |
TORICH is an enterprise that has been producing precision steel
pipes and steel pipe processing for over 20 years, with a factory
area of approximately 20000 square meters
The main products produced are carbon steel and alloy steel grade
seamless steel pipes, welded precision steel pipes, DOM steel
pipes, seamless and welded stainless steel pipes.And our separate
workshop also produce machined cast iron parts and cast steel
parts, as well ad customized precision parts and difficult
precision parts. Our strength is with in our ability to produce
metal parts of higher quality control in an integrated process,
from mapping and mould design, to casting, forging, machining, heat
treatment, surface treatment, assembly and testing.
TORICH team is familiar with the quality requirements and process standards of
precision parts and steel tubes of leading industrial companies at home and abroad, constantly optimizes the production and management level, and constantly looks for like-minded excellent
suppliers, which enable us to reduce the production cost and have a comparative advantage over many of our competitors.
In the field of processing, TORICH has 18 sets 4-axis/3-axis CNC
machines and over 30 sets of CNC lathers. The machining center is
capable of machining 1100x600x800mm parts and the CNC lathes are
capable of processing 550x1500mm parts. We specialize in machining
stainless steel, alloy steel and other hard metals, as well as
carbon steel, aluminium, and copper, with a dimensional accuracy of
0.01mm.
As of 2023, TORICH has perfectly cooperated with more than 50
countries, including Russia, India, Australia, the United Kingdom,
France, the United States, Canada, Brazil, and Egypt. Quality and
reputation are always our first concerns, with the aim of well
serving every customer who trusts in us. TORICH looks forward to
partnering with customers all over the world.
1. Are you manufacturer or trader ?
TORICH is manufacturer based trading company.
2. How can we get samples ?
Ready to ship samples can be delivered within 3 working days,
developing samples need to be confirmed with our engineer and sales
team.
3.How can I get a quote?
Detailed drawings (PDF/STEP/IGS/DWG...) with material, quantity and
surface treatment information.
4. Can I get a quote without drawings?
Sure, we appreciate to receive your samples, pictures or drafts
with detailed dimensions for accurate quotation.
5. What is the lead time?
15-60 day depending on different order quantity and products.
6. Can you provide samples before mass production?
Sure, sample fee is needed, will be returned when mass production
if possible.
7. What is your payment terms?
30% deposit, the balance 70% before shipping.
8. What is your packing method?
Safty and strong packing suitable for sea shipping and air
shipping.
9. What will you do if we receive poor quality parts?
Please kindly send us the pictures, our engineers will find the
solutions and remake them for you asap.
