Gerolde Tinbronzen Glijlagers Oilless Sliding CuSn8 Self Lubricating Bronze Bushings

Gerolde’s FB090 Self-Lubricating Bronze Bushings – Maintenance-Free Excellence

Introduction: Revolutionizing Motion with Self-Lubricating Precision
In industries where downtime is costly and reliability is non-negotiable, VIIPLUS delivers cutting-edge solutions with ​Gerolde’s FB090 Self-Lubricating Bronze Bushings. Engineered from premium ​CuSn8 tin-bronze alloy, these maintenance-free glide bearings eliminate the need for external lubrication while offering unmatched wear resistance, high load capacity, and corrosion resistance. Ideal for automotive, construction, and heavy machinery applications, FB090 bushings ensure smooth operation in even the most demanding environments.

Why FB090 Bronze Bushings? Key Features & Benefits

1. ​CuSn8 Tin-Bronze Alloy:

   • ​Self-Lubricating Design: Embedded diamond-shaped lubrication pockets retain grease, forming a protective film that reduces friction at startup and during operation.
   • ​High Wear & Corrosion Resistance: Withstands harsh conditions, including moisture, chemicals, and heavy loads.
   • ​Thermal Conductivity: Efficient heat dissipation prevents overheating, extending component lifespan.

2. ​Maintenance-Free Operation:

   • ​Oilless Performance: Reduces downtime and maintenance costs by eliminating the need for regular lubrication.
   • ​Shockproof & Dimensional Stability: Maintains precision under radial, axial, and oscillating movements.

3. ​Versatile Configurations:

   • ​Thin-Walled, Lightweight Design: Space-saving and ideal for low-precision, cost-sensitive applications.
   • ​Customizable Inner Diameter (ID): Post-assembly machining ensures a perfect fit for diverse machinery.

4. ​ISO-Certified Quality:

   • ​ISO 9001 Compliance: Manufactured to global standards for consistent performance and reliability.

Applications: Where FB090 Bushings Excel

• ​Automotive Systems: Steering assemblies, transmissions, and suspension components.
• ​Heavy Machinery: Excavators, cranes, and hydraulic lifts.
• ​Industrial Equipment: Conveyors, agricultural machinery, and mining drills.
• ​Renewable Energy: Wind turbines and solar tracking systems.
• ​General Manufacturing: Precision machine tools and robotics.

Technical Specifications

• ​Material: High-density CuSn8 phosphorus tin bronze (low impurities, high purity).
• ​Lubrication: Pre-lubricated with diamond/oil grooves; compatible with grease or oil.
• ​Load Capacity: Optimized for medium to high loads and low-speed conditions.
• ​Temperature Range: Operates reliably from ​**-50°C to +200°C**.
• ​Tolerances: Shaft (e7/f7), Housing (H7).

Available Product Types

• ​Cylindrical & Flanged Bushings: For radial and axial loads.
• ​Thrust Washers & Sliding Plates: Ideal for oscillating motions.
• ​Custom Designs: Half-couplings, stamped, or deep-drawn components.

Why Choose VIIPLUS?
As a leader in self-lubricating bearing technology, VIIPLUS combines ​40+ years of metallurgical expertise with innovative R&D to deliver solutions trusted globally. Our FB090 bushings are backed by:

• ​Rapid Global Shipping: Massive inventory ensures same-day dispatch for standard orders.
• ​Tailored Solutions: Custom sizes, coatings, and configurations to meet unique needs.
• ​Eco-Friendly Performance: Low-noise, non-polluting operation aligned with sustainability goals.

Conclusion: Elevate Efficiency with VIIPLUS FB090 Bushings
VIIPLUS’s Gerolde FB090 Self-Lubricating Bronze Bushings redefine reliability for industries seeking to minimize maintenance and maximize uptime. Whether in construction, automotive, or renewable energy, these bearings deliver precision, durability, and cost savings.

Request Your Free Quote Today!
[Get Instant Pricing] or [Contact Our Experts] to explore how FB090 bushings can optimize your machinery.

Material:CuSn8

Bronze Bushing Available, Down A Catalog:FB-090 series bronze bushing.pdf,Custom S​olutions.Enquire Online

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Chemical Composition

Beyond Grease: A Deep Dive into Oilless Bushings & Why Viiplus Leads the Way

Friction is the enemy of efficiency. In countless machines, from massive industrial equipment to intricate automotive components, the constant battle against wear and tear dictates performance, longevity, and maintenance costs. Traditionally, grease and oil have been the go-to solutions, but they come with their own set of challenges: frequent re-lubrication, potential contamination, environmental concerns, and limitations in extreme conditions.

Enter the world of oilless bushings, also known as self-lubricating bearings or sliding bearings. These innovative components offer a smarter way to manage friction, delivering reliable movement without the need for external lubrication.

At Viiplus (www.viiplus.com), we don't just supply these components; we engineer solutions. Leveraging deep expertise in metallurgy and tribology (the science of friction, wear, and lubrication), we've become a leading name in sliding bearing technology. But what exactly are oilless bushings, and why should they be on your radar? Let's dive deeper.

What Exactly Are Oilless Bushings? The Science of Self-Lubrication

Unlike traditional ball or roller bearings that rely on rolling elements and require constant lubrication films, oilless bushings operate on the principle of sliding motion. Their "magic" lies in their material composition and structure, designed to provide their own lubrication at the bearing surface. This can be achieved through several key technologies:

1. Solid Lubricants Embedded: Materials like graphite, MoS₂, or PTFE are embedded directly into the metallic matrix (often bronze) of the bushing. As the shaft rotates or slides, a minuscule amount of this solid lubricant is transferred to the mating surface, creating a low-friction film.

2. Porous Metal Structures: Sintered bronze or iron materials are created with microscopic pores. These pores are vacuum-impregnated with oil during manufacturing. In operation, slight heating causes the oil to expand and seep onto the bearing surface, providing lubrication. When it cools, the capillary action draws the oil back in, creating a closed-loop system.

3. Layered Composites: These often feature a strong backing (like steel), an intermediate sintered layer (like bronze), and a low-friction overlay (often PTFE-based). The PTFE layer provides the primary sliding surface, offering extremely low friction.

Contrasting Logic: Oilless vs. Traditionally Lubricated Bearings

The Tangible Benefits: Why Make the Switch?

Choosing oilless bushings isn't just about eliminating grease guns. It's about unlocking significant operational advantages:

• Drastically Reduced Maintenance: This is the most obvious benefit. No re-greasing means less labor, less scheduled downtime, and simplified maintenance protocols. Imagine the savings across a factory floor!

• Enhanced Reliability: Lubricant starvation is a major cause of bearing failure. Self-lubricating bearings ensure consistent lubrication, leading to predictable performance and longer service life, especially in hard-to-reach locations.

• Superior Performance in Harsh Conditions: Oilless bushings excel where traditional lubricants fail:

  • High Temperatures: Certain types can operate at temperatures far exceeding the limits of conventional greases.

  • Low Temperatures: No grease means no stiffening or freezing issues.

  • Contaminated Environments: The absence of sticky grease reduces the ingress of dirt, dust, and debris.

  • Vacuum or Underwater: Ideal for applications where liquid lubricants are impractical or impossible.

• Cost Savings (Total Cost of Ownership): While the initial purchase price might sometimes be higher, the TCO is often significantly lower due to savings on lubricants, labor, downtime, and potential component failure replacement.

• Environmental Friendliness: Eliminating oil and grease leakage prevents contamination of products, machinery, and the environment. Crucial for industries like food processing, pharmaceuticals, and textiles.

• Compact & Simplified Designs: Without the need for lubrication systems (nipples, lines, reservoirs), machine designs can be more compact and streamlined.

Exploring Viiplus's Portfolio: Finding Your Solution

Viiplus offers a comprehensive range of self-lubricating bearings designed to meet diverse application needs. Understanding the different series helps in selection:

• JDB Series (Graphite Plugged Bronze): Excellent for high-load, low-speed applications, intermittent motion, and high temperatures. The graphite plugs provide continuous solid lubrication. Ideal for heavy machinery, molds, and hydraulic components.

• SF Series (PTFE-Based Composite): Typically metal-backed (SF-1: steel, SF-2: steel/bronze) with a PTFE-based lining. Offers very low friction, good wear resistance, and suitability for dry running or marginal lubrication. Common in automotive, office equipment, and hydraulics.

• JF Series (Bimetal Bushings): Combines a steel backing with a sintered bronze or lead-bronze lining. Good load capacity and fatigue strength. Often used with grease or oil but can operate marginally lubricated. Found in engines, chassis parts, and agricultural machinery.

• FB Series (Wrapped Bronze): Often made from bronze strip, sometimes with lubrication pockets or through-holes. A cost-effective solution for medium loads and speeds, typically requiring initial greasing but offering extended re-lubrication intervals.

Quick Comparison Chart (General Guide):

(Note: This is a simplified guide. Always consult specific product data sheets or Viiplus experts for precise application requirements.)

Uncertain which material or type suits your project? Our Bushing Material Selection Guide is designed to help, or Contact Us for a Free Quote and Expert Advice.

Why Partner with Viiplus? Expertise Meets Quality

Choosing the right supplier is as critical as choosing the right bushing. Here’s why companies worldwide trust Viiplus:

• Deep Expertise: Our foundation in metallurgy and tribology, coupled with a talented R&D team, means we understand the science behind reliable movement. We don't just sell; we solve friction challenges.

• Uncompromising Quality: We employ advanced manufacturing techniques (including sand casting, centrifugal casting, metal casting, investment casting) and a rigorous quality management system, ensuring every bushing meets the highest standards.

• Comprehensive Range: From standard metric sizes in JDB, SF, JF, and FB series to custom solutions including cylindrical, flange, double flange bushings, wear plates, and guide rails – we have the portfolio to match your needs.

• Global Reach, Seamless Logistics: Based in China, we ship sliding bearings worldwide. Our professional team handles customs clearance efficiently, ensuring smooth, timely delivery with all necessary documentation.

• Customer-Centric Approach: We believe in ethical practices and building trust. We offer flexible production (single units to large series), competitive pricing, and online support.