High Frequency Vibration Ultrasonic Assisted Machining , Ultrasonic Spindle High Speed Assisted Machining

Ultrasonic High Frequency Vibration Spindle High Speed Assisted Machining

Description:

Ultrasonic processing is a sinusoidal electric oscillation signal that an ultrasonic generator converts alternating current into ultrasonic frequency. The transducer converts the electric oscillation signal into ultrasonic frequency mechanical vibration. The horn amplifies the longitudinal vibration of the transducer and transmits it to the tool head. The head is attached with a rotary motion while performing ultrasonic vibration.

Specifications:

Ultrasonic processing features:

(1) Wide processing range

a. It can process hard-working metal, non-metal materials such as hardened steel, stainless steel, titanium and its alloys; especially some non-conductive non-metallic materials such as glass, ceramic, quartz, silicon, agate, gemstone, diamond and various Semiconductors and the like can be processed for conductive hard metal materials such as hardened steel and hard alloy, but have low productivity.

b. Suitable for processing deep deep holes, thin-walled parts, slender rods, low rigidity and complex shapes, and requiring high parts;

c. Suitable for precision machining of precision parts such as high precision and low surface roughness.

(2) Low cutting force and low cutting power consumption Since ultrasonic machining mainly relies on instantaneous local impact, the macro cutting force on the surface of the workpiece is small, and the cutting stress and cutting heat are smaller.

(3) High workpiece processing accuracy and low surface roughness can achieve high machining accuracy (size accuracy of 0.005 to 0.02 mm) and low surface roughness (Ra value of 0.05 to 0.2), no residue on the machined surface Stress, burns, etc., also

Suitable for processing thin-walled, narrow-slit and low-stiffness parts.

(4) It is easy to process various types of holes, cavities and molding surfaces of complex shapes.

(5) Tools can be made into more complex shapes with softer materials.

(6) Ultrasonic processing equipment structure is generally simple, easy to operate and maintain.

Application:

Ultrasonic drilling machine can be used for drilling and engraving some high hardness materials such as crystal, gemstone, agate, jade, glassware, ceramics and enamel, silicon, ferrite and so on. This machine consists of an ultrasonic generator and a processing head (including transducers, horns, etc.). The ultrasonic generator circuit is shown in the drawing. This circuit is simple and consists of three parts: oscillation, push and power amplification.

Ultrasonic High Frequency Vibration Spindle High Speed Assisted Machining

Hangzhou Qianrong Automation Equipment Co.,Ltd.

Is the professional manufacturer of ultrasonic research, high power ultrasonic transducer development and production in China.

Our main products are Ultrasonic Welding transducer, ultrasonic power supply, ultrasonic metal welder, ultrasonic wire antenna parts and so on. These productions are widely used in various fields, such as plastic welding, metal welding, non-woven sealing and cutting and so on.

Since Qianrong Equipment establishment, the company has always focused on customer needs. While exploring the domestic market in China, we also demonstrates our company’s ultrasonic technology to the world. Its quality and performance are well-known in the industry.

Adhering to the “focus on ultrasonic application, in good faith to win customers, to win the reputation of quality” development purpose, becoming the world’s leading supplier of ultrasonic core components, through our professional level and unremitting efforts, quality products for customers in the development of the industry to create greater value return.