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20Khz 4000w Ultrasonic Spot Metal Welder for Multi Copper Wires
with Copper Plate
Description:
Ultrasonic wire harness welding uses ultrasonic metal welding
skills to weld metal wire harnesses, transforming high-frequency
electrical energy through a transducer into mechanical oscillation
energy acting on the metal wire harness. When the temperature of
the oscillation conflict heat reaches the melting point of the wire
metal, the wire harness will Melting, and the wire harness in the
blending of the wire harness welding equipment will exert a certain
pressure, and finally the wire harness welding equipment moves away
and stops the mechanical oscillation, which will constitute a wire
harness welding action. During the welding process, no current
flows through the weldment, and no welding arc occurs in the form
of electric welding. Since ultrasonic welding does not have
problems such as heat conduction and electrical resistivity, it is
an ideal for wire harness welding of non-ferrous materials. The
wire harness welding system generally has a square beam shape.
Parameters:
Item No | QR-X2020A | QR-X2030A | QR-X2040A |
Power | 2000W | 3000W | 4000W |
Welding Area | 0.5-16mm2 | 0.5-20mm2 | 1-30mm2 |
Air Pressure | 0.05-0.9MPa | 0.05-0.9MPa | 0.05-0.9MPa |
Frequency | 20KHZ | 20KHZ | 20KHZ |
Voltage | 220V | 220V | 220V |
Weight of horn | 18KG | 22KG | 28KG |
Dimension of Horn | 530*210*230mm | 550*220*240mm | 550*250*240mm |
Generator Size | 540*380*150mm | 540*380*150mm | 540*380*150mm |
Components:
It consists of a power box, a transducer, a pneumatic main unit and
a head. Control components such as hubs, wire measurement devices,
and microprocessors are also included. The power box can convert
the general external voltage (220V, 1Φ, 50 or 60Hz) into 20000Hz
(20KHz), 1000V voltage, and then output and control the power box
to act on the transducer. A transducer is a highly efficient
electrical component that converts electrical energy into
mechanical energy. Compared with general motors, there are two
major differences in transducers: first, the transducer converts
electrical energy into linear oscillations rather than rolling;
second, it works very efficiently and can convert 95% of electrical
energy. After the transducer is changed, mechanical energy is
applied to the welding head. The ultrasonic horn is made of
titanium alloy and is machined to a specific shape according to
acoustic principles, and then ensures maximum energy transfer.
Application:
Ultrasonic copper wire harness welding equipment is a special
equipment for multi-strand wire crimping welding. It can reliably
and quickly weld multiple strands of wire at 0.5-30mm2. It is
widely used in car wiring harnesses, motorcycle wiring harnesses,
copper wire harnesses, aluminum wire harnesses, Copper wire, copper
wire, copper alloy wire harness, copper weaving wire, copper
stranded wire, copper wire, cable wire, copper wire, lead wire,
wire, connecting wire, metal wire harness and terminal, end piece,
copper piece, electronic component , welding of terminals,
batteries and motor sheets.
Wire harness welding machines are commonly used in cars,
motorcycles, electric vehicles, electronics, electrical appliances,
motors and other occupations. And other electronic, electrical,
lithium battery pole pieces, dielectric capacitors, transistors,
electrical terminals, thermocouples, thyristor components,
refrigerators, engines and other products harness processing.
20Khz 4000w Ultrasonic Spot Metal Welder for Multi Copper Wires
with Copper Plate