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High Technical Surface Treatment Welding Titanium Horn for 28Khz
800W Handheld Welding Machine
Description:
Ultrasonic spot welder welding principle is to convert 50/60 Hz
current into 20, 28, 35 kHz electric energy through ultrasonic
generator. The converted high frequency electrical energy is again
converted by the transducer into a mechanical motion of the same
frequency, and then the mechanical motion is transmitted to the
welding head through a set of amplitude modulator devices that can
change the amplitude.
The horn transfers the received vibrational energy to the joint of
the workpiece to be welded, in which the vibrational energy is
converted into thermal energy by friction to melt the plastic.
The short pressure maintained on the workpiece after the vibration
stops causes the two weldments to solidify in a molecularly linked
manner. Generally, the welding time is less than 1 second, and the
obtained welding strength is comparable to that of the body.
Ultrasound can be used not only to weld hard thermoplastics, but
also to fabrics and films. The main components of a set of
ultrasonic welding systems include ultrasonic generators,
transducer/amplifier/welding head triples, molds and frames.
Principle of Ultrasonic welding:
When ultrasonic waves act on the thermoplastic plastic contact
surface, high-frequency vibrations of tens of thousands of times
per second are generated. This high-frequency vibration reaches a
certain amplitude, and the ultrasonic energy is transmitted to the
weld zone through the upper weldment. Let the pressure last for a
few seconds to solidify it, thus forming a strong molecular chain
for welding purposes, the welding strength can be close to the
strength of the raw material. The quality of ultrasonic plastic
welding depends on the amplitude of the transducer horn.
Specifications:
Item No | QR-W28GD |
Power | 800W |
Generator | Digital generator |
Frequency | 28KHZ |
Voltage | 220V or 110V |
welding head | Aluminum or Titanium |
Gross weight | 13Kg |
Classification | Pistol Type | Pen Type | ||||||
Frequency | 35 | 28 | 28 | 28 | 20 | 28 | 28 | 28 |
Power(w) | 500 | 300 | 700 | 800 | 900 | 300 | 700 | 800 |
Welding Head | <10mm | <10mm | <10mm | <12mm | <12mm | <10mm | <10mm | <12mm |
Dia of shell | 51mm | 51mm | 51mm | 64mm | 64mm | 40mm | 45mm | 60mm |
The handles size | 100mm*45mm*32mm | — | — | — | ||||
Weight | 0.5kg | 0.5kg | 0.5kg | 1.2kg | 1.2kg | 0.4kg | 0.5kg | 1.0kg |
Digital Generator | ● | - | ● | ● | ● | ● | - | ● |
Analog Generator | ● | ● | ● | ● | ● | ● | ● | ● |
Application | ABS, HIPS,PMMA,MPPO | PVC,PP,PE | Aldehyde-resin, PC | PC,PSU,PA | Nylon, PE,PBT | PVC,PP,PE | Aldehyde-resin, PC | PC, |
Welding Type | Rivet Welding, Spot Welding, Embossed Welding |
Main features:
1. Compact product design, beautiful appearance, stable operation
and easy installation
2. Can be used for the welding and riveting of thermoplastic
products and the inlaying and blanking process between metal parts
and plastic parts. The process of pasting organic melting agent has
been completely replaced. It has the characteristics of low energy
consumption, high efficiency, no deformation, no pollution, firm
welding and convenient operation.
3. Not only can be used to weld metal, hard thermoplastics, but
also fabrics and films. The hand-held ultrasonic welding gun can
replace different ultrasonic welding heads according to the size of
the riveting point of the product to be welded and the welding
requirements, which is quick and convenient, and the cost is much
lower than that of the special automobile door plate ultrasonic
welding machine, which is convenient for satisfying different
customers. demand.
High Technical Surface Treatment Welding Titanium Horn for 28Khz
800W Handheld Welding Machine