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Inlay and Crimping Process Between Metal Parts and Plastic Parts by
35Khz Ultrasonic Welder
Description:
Hand-held ultrasonic welding machine, also known as ultrasonic spot
welding machine, can be used for welding thermoplastic materials.
It can be replaced according to different welding processes for
welding, spot welding, embedding, cutting and so on.
The horn transfers the received vibrational energy to the joint of
the workpiece to be welded, in which the vibrational energy is
converted into thermal energy by friction to melt the plastic.
The short pressure maintained on the workpiece after the vibration
stops causes the two weldments to solidify in a molecularly linked
manner. Generally, the welding time is less than 1 second, and the
obtained welding strength is comparable to that of the body.
Ultrasound can be used not only to weld hard thermoplastics, but
also to fabrics and films. The main components of a set of
ultrasonic welding systems include ultrasonic generators,
transducer/amplifier/welding head triples, molds and frames.
Specifications:
Item No | QR-W35PD |
Power | 800W |
Generator | Digital generator |
Frequency | 35KHZ |
Voltage | 220V or 110V |
welding head | Aluminum or Titanium |
Gross weight | 13Kg |
Parameters:
Gun Type | Pen Typle | ||||||
Frequency | 35k | 30k | 28k | 20k | 35k | 30k | 28k |
Power | 800 | 1000w | 1200w | 1500w | 800w | 1000w | 1200w |
Diameter of horn Tip | 10mm | 10mm | 12mm | 13mm | 10mm | 10mm | 12mm |
Diameter of cover | 51mm | 64mm | 40mm | 45mm | 60mm | ||
Dimension of Gun | 100mm×45mm×32mm | —— | —— | —— | |||
Weight of Gun | 0.5kg | 0.5kg | 1.2kg | 1.2kg | 0.4kg | 0.5kg | 1.0kg |
Digital Generator | ● | ● | ● | ● | ● | ● | ● |
Analog Generator | ● | ● | ● | ● | ● | ● | ● |
Advantages:
1. High stability: The digital electric box automatically tracks
the resonant frequency, adjusts the output frequency and matches
the handheld device. Once the fault is found and the operation
alarm is stopped, most of the ultrasonic welding can be completed
in 0.1-0.5 seconds.
2. Energy saving and environmental protection: no damage to the
welding surface, no deformation, no scratches and glue residue, no
need for a large number of fixtures, fluxes, adhesives, reducing
labor costs
3. Reliable quality: ultrasonic welding solidification molding,
recombination between molecules, forming a strong molecular chain,
the weld strength can be close to the strength of raw materials,
air tightness, airtight, airtight
4. Simple operation: Ultrasonic welding is very easy to automate.
As long as the welding parameters are set, welding can be carried
out without preheating or cleaning.
5. Wide application range: Handheld ultrasonic spot welding gun can
be used for welding of film, cloth and thermoplastic products,
riveting, spot welding and inlaying and blanking process between
metal parts and plastic parts.
Inlay and Crimping Process Between Metal Parts and Plastic Parts by
35Khz Ultrasonic Welder