Ultrasonic Spraying Process For Automotive Protective Hard Coating
Brand Name:FUNSONIC
Certification:CE
Model Number:FS650X
Minimum Order Quantity:1 UNIT
Payment Terms:T/T, Western Union
Place of Origin:CHINA
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Hangzhou Zhejiang China
Address:
No. 196 Shitashang Qiufeng Village, Fuchun Subdistrict, Fuyang District, Hangzhou City, Zhejiang Province, China. 311400
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Ultrasonic Spraying Process For Automotive Protective Hard Coating
Description:
Ultrasonic spraying process for automotive protective hard coatings
is an advanced coating technology mainly used to enhance the
durability and scratch resistance of vehicle surfaces. The paint is
atomized into fine spray particles by ultrasonic vibration, and
then the particles are evenly covered on the surface of the car by
the guiding gas, so as to improve the adhesion and uniformity of
the coating.
In the application of ultrasonic spraying for automotive protective
hard coatings, commonly used coatings include polyurethane, epoxy
resin, and other high-performance materials, which can effectively
enhance the wear resistance, chemical resistance, and UV resistance
of the coating.
Parameters:
| Product Type | Ultrasonic Precision Spray Coating Machine Laboratory desktop Type FS310 | Intelligent Ultrasonic Precision Coating Machine desktop Type FS620 | Benchtop Ultrasonic Spray Coating Machine FS650 |
| Spray Nozzle Operating Frequency | 20-200KHz | 20-200KHz (Normally use 60100110120K) | 20-200KHz (Normally use 60100K) |
| Nozzle Power | 1-15W | 1-15W | 1-15W |
| Continuous Spraying Volume Max | 0.01-50ml/min | 0.01-50ml/min | Determine based on the type and quantity of nozzles configured (Max 5 Nozzles) |
| Effective Spraying Width | 2-100mm | 2-100mm | Determine based on the type and quantity of nozzles configured |
| Spray Uniformity | ≥95% | ≥95% | ≥95% |
| Solution Conversion Rate | ≥95% | ≥95% | ≥95% |
| Dry Film Thickness | 20nm-100μm | 20nm-100μm | 20nm-100μm |
| Solution Viscosity | ≤30cps | ≤30cps | ≤30cps |
| Temperature Range | 1-60℃ | 1-60℃ | 1-60℃ |
| Atomized Particles (Median Value) | 10-45μm (distilled water), determined by the frequency of the nozzle | 10-45μm (distilled water), determined by the frequency of the nozzle | 10-45μm (distilled water), determined by the frequency of the nozzle |
| Diversion Pressure Max | ≤0.10MPA | ≤0.15MPA | ≤0.15MPA |
| Input Voltage | 220V±10%/50-60Hz | 220V±10%/50-60Hz | 220V±10%/50-60Hz |
| Exercise Mode | X+Y two axis fully automatic, Z-axis manual adjustment | XYZ three-axis, independently programmable | A spraying control system independently developed by FUNSONIC based on the Windows system, with PLC control, 15.6-inch full-color touch screen, XYZ three-axis imported servo motor, R-axis start rotation, and fully enclosed precision screw module |
| Control Mode | Micro computer card, 7-inch touch screen+buttons | FUNSONIC spraying control system, PLC control, 13.3-inch full-color touch screen | PLC control, operation control system developed based on Windows system, supporting remote operation, upgrading, etc |
| Control Content | Ultrasonic spraying, liquid supply, heating, ultrasonic dispersion and other systems | Ultrasonic spraying, liquid supply, heating, ultrasonic dispersion and other systems | The touch screen integrates ultrasonic nozzle, liquid supply, heating, adsorption, ultrasonic dispersion and other controls, and also has system monitoring, alarm and other functions |
| Liquid Supply Method | Precision injection pump | Precision injection pump | Precision injection pump |
| Ultrasonic Dispersion System (Optional) | 50ml, 40K, biological grade sampler | 20ml or 50ml, 40K, biological grade sampler | 20ml or 50ml, 40K, biological grade sampler |
Process Steps :
1. Surface preparation: Clean and polish the surface of the car to
remove dirt and oxide layers, ensuring the adhesion of the coating.
2. Spray equipment settings: Adjust the frequency and spray
pressure of the ultrasonic spray equipment to adapt to different
types of coatings and surface conditions.
3. Spraying process: The coating is uniformly sprayed through an
ultrasonic nozzle, usually requiring multiple layers of spraying to
achieve the desired thickness and effect.
4. Curing and drying: After the coating is sprayed, it needs to be
cured, which can be accelerated by natural drying or heating.
Ultrasonic Spraying Process For Automotive Protective Hard Coating
Ultrasonic Spraying Process For Automotive Protective Hard Coating
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