Jumbo Size Double Glazing Insulating Glass Production Line For Washing And Pressing

Brand Name:LIJIANG GLASS
Certification:CE
Model Number:LJGZ2535G
Minimum Order Quantity:1 set
Delivery Time:2 months
Payment Terms:L/C, T/T
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Location: Jinan Shandong China
Address: Block B 1307, Green Square, Huaiyin District, Jinan China
Supplier`s last login times: within 14 hours
Product Details Company Profile
Product Details

Jumbo size Double Glazing Insulating Glass Production Line For Washing And Pressing


Main feature of Jumbo Size Double Insulating Glass Production Line with gas filling


●The washing machine adopts SS material and waterproof device

●Water tank with automatic temperature control and water washing system

● Air heating system

●Air Fan automatic start and stop setting

●Noise reduction system

●Online display of washing speed

●Intelligent intermittent work, saving energy

●Germany Siemens PLC control system,touch screen interface

●Automatic identification of coated and Low-E glass

●3pair soft brushes can wash online and offline Low-E glass

●Adjustable pressing board to keep the plate pressing surface straight

● Connection mode of aviation plug

●Applicable to produce triple IG and shaped IG

Options

● Pre-washing

●Automatically accurate positioning for 3 or 4 side step IG

●Automatic Gas filing can set gas value and display the process of filing online with high gas concentration


1. What does our company do ?

LIJIANG GLASS is the manufacturer in Jinan city, China since 2012 year. We make the IG line, sealing robot, spacer bending machine, desiccant filling machine, butyl extruder machine and so on, porviding machines for all over the world with after sale service.


2. What is the IG line ?

The IG line is calles insulating glass processing line, it includes glass washing machine, spacer frame installation and glass pressing machine. We normally have 2000*2500, 2500*3500, 2500*4000 ,2500*4500 and 3300*7000 IG line. The types of the IG line are without filling argon and with filling argon gas. There are also two special IG lines, air floating IG line and super fast IG line (washing and pressing two IG units together).


3. How to package production line ?

One set of IG line normally needs two containers when shipping to foreign country, 2 pieces of 40HQ containers.


4. How to provide after-sales service ?

Since the virus of the whole world, Our engineers are restricted to many countries in the world. So we provice installation service and trainning work online by Wechat, Whatsapp and so on. Once the world has a better suitation, our engineer will go to check our machines again.


For South America market, we have one engineer there to provide service.


For India and the market aroud India, we have two Indian loal engineers, they can provide service in time.


For other market, we have the engineer team with 10 - 20 years experience, they will go to foreign customers' factory to install machine, train workers and provide after sale service in time.


5. The details of the IG line :


Main Features:

• The line has 7 sections:

01 transfer section;

02 washing machine;

03 discharge section;

04 inspection and installation section;

05 transfer section;

06 pressing and filling section;

07 discharge section.


Details introduce of the LJBZ3370

01 transfer section

Coating detection mechanism, automatic detection of offline Low-e film

02 washing machine

Main feature:

• Using 6 pieces of soft brushes with 0.1mm soft hair, can wash low-e glass

• New air knife uses aluminum profile (Duckbill Air Knife), the size of the air outlet is adjusted by the aluminum profile duck beak. This can reduce the number of adjusting screws, ensure that each screw is not loose, and avoid the resonance of the air knife.

• The air knife can automatically adjust the width of the air knife according to the thickness

• The operation box with washing speed display, can accurately display washing speed (8-10m)

• Water tank automatic temperature control, water replenishing system

• European silencer system

• Stainless steel material


03 discharge section

• Storage glass

04 inspection and installation section

The new structure of this section is changed to an inline beam lifting structure (double beam). It is easy to inspect and wipe the glass.

05 transfer section

• Automatic measurement of glass thickness. It can be used according to actual needs when working.

06 pressing and filling section


Main feature:

• Ultra-long glass can be compressed by twice

• Adopts conveyor belt to transfer glass, use servo motor to press glass

• The pressing plate can be opened for easy maintenance

• Pressing board with adjustable structure to guarantee long-lasting service life

07 discharge section

• Storage glass

• Can be connected to sealing machine

6.PARAMETER of Automatic Jumbo Size Double Insulating Glass Production Line with gas filling fuction


UnitLJBZ3370
Voltage380V50Hz3P
Total powerKW54.5
Washing speedm/min2-10
Maximum working speedm/min45
Minimum glass sizemm450*280
Maxmum glass sizemm3300*7000 3000*3000 (Double press)
Flat glass thicknessmm3-30
Washing brushesPieces6
Maximum thickness of insulating glassmm80
Total gas consumptionL/min1500
Conveyer roll heightmm520
Dimension 尺寸(L*W*H)mm47200*3500*4500

Electrical parameters

NAMEORIGINBRAND
PLCGermanySIEMENS
Low voltage electrical applianceGermanySIEMENS
Frequency converterGermanySIEMENS
Servo motor for step glassJapanFUJI
Photoelectric switchGermanySICK
Micro SwitchTaiwanTEND
Button and indicator lightFranceSCHNEIDER
Touch screenTaiwanWEINVIEW
Intermediate relayJapanOMRON
Brush motorChinaQINGHUA
Water pumpChinaLINGXIAO
GuideTaiwanHIWIN
Pneumatic ComponentsTaiwanAIRTAC

Other Insulating Glass Equipment of our company:
1.Spacer Bending Machine

Main feature

• Adopt Siemens PLC control system, touch screen interface

• Siemens servo control system

• Four spacer size storage units

• Automatically cut and feed aluminum spacers

• Auxiliary function of adjustment for bending large aluminum frame

• Aluminum spacers are available in different sizes and sizes

• Bend shaped spacer frames continuously

• Separated guard board outside of bender

• Automatically avoid the connection while bending and cutting

• Pause and Reset device for handling equipment failures


• USB input function, read the excel format file directly etc (Optional)

• Spacer printing code function (Optional)

• Printing label sticker function (Optional)

• Can bend aluminum spacer and stainless steel ( Optional)

• Automatic drill gas filling hole (Optional)

• Connect to ERP system (Optional)


Technical data

Max. bending size2000mm*2000mm (2500*2500mm)
Min. bending size250mm*200mm
Aluminum spacer width5.5-27mm
Dimensional error±0.5mm
Angle error±1º
Processing speed≤26s
Air supply≥0.65MPa
Total powerAC220/380V 50Hz 2.5KW
Dimension10500mm*2200mm*2600mm

2.Glass Washing Machine

Main feature:

• Using 6 pieces of soft brushes

• Wash online and offline low-e glass, automatically recognizes Low-e film

• Washing part adopts the design of upper and lower layered structure

• Adopt variable frequency fan, energy efficient, good cleaning effect

• The air knife can automatically adjust the width of the air knife according to the thickness

• Using intelligent intermittent energy-saving working methods

• Hierarchical type washing system

• Water tank automatic temperature control, water replenishing system

• European silencer system

• 304 stainless steel materials


3.Desiccant Filling Machine

Main feature

• Adopt Siemens PLC control system

• Touch screen interface, easy operation

• The height can be adjusted according to the size of spacer frame

• Automatically loading and replenish desiccant

• Filling time can be adjusted

• Automatically drilling, filling and sealing

• Core parts are imported brands

• Arc frame (optional)

• Fill large particle molecular sieve (Optional)


Technical data


Max. frame size2000mm*2000mm (2500mm*2500mm)
Min. frame size300mm*250mm
Aluminum specifications6A- 27A
Air source≥0.65MPa
Power supply and power consumptionAC220V 50Hz 1KW
Molecular sieve diameter needed0.5-0.8mm
Dimension1100mm*1100mm*3600mm


4.Butyl Extruder Machine

Main feature

• Adopt Siemens PLC control system, touch screen interface

• Siemens servo control system

• Four spacer size storage units

• Automatically cut and feed aluminum spacers

• Auxiliary function of adjustment for bending large aluminum frame

• Aluminum spacers are available in different sizes and sizes

• Bend shaped spacer frames continuously

• Separated guard board outside of bender

• Automatically avoid the connection while bending and cutting

• Pause and Reset device for handling equipment failures


• USB input function, read the excel format file directly etc (Optional)

• Spacer printing code function (Optional)

• Printing label sticker function (Optional)

• Can bend aluminum spacer and stainless steel ( Optional)

• Automatic drill gas filling hole (Optional)

• Connect to ERP system (Optional)


Technical data

Max. bending size2000mm*2000mm (2500*2500mm)
Min. bending size250mm*200mm
Aluminum spacer width5.5-27mm
Dimensional error±0.5mm
Angle error±1º
Processing speed≤26s
Air supply≥0.65MPa
Total powerAC220/380V 50Hz 2.5KW
Dimension10500mm*2200mm*2600mm

China Jumbo Size Double Glazing Insulating Glass Production Line For Washing And Pressing supplier

Jumbo Size Double Glazing Insulating Glass Production Line For Washing And Pressing

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