Custom Made Compressed Air Compressor , Instrument Air Compressor 

Custom Made Compressed Air Compressor , Instrument Air Compressor

Compressed Air Compressor Description

Features of German Rotorcomp High Energy Saving Screw Air Compressor

How can a compressed air system help you increase profitability? The answer is really pretty simple: by ensuring that you achieve the highest productivity in your shop while reducing the total cost of ownership to the absolute lowest levels.

Smart Integration

1. A Revolutionary Advancement

Going far beyond combining the compressor, dryer and filters in one package, smart integration also:

• Eliminates vulnerable interconnecting piping
• Minimizes pressure losses and drops
• Integrates the compressor, dryer and filter into an energy-reducing, optimized system
• Incorporates the entire supply-side system into one whisper-quiet package, enabling installation virtually anywhere
• Provides generous space to promote cooling and to allow unobstructed service

2. High-efficiency Components

Setting the Standard in System Design

The Total Air System incorporates only the highest quality components to ensure that both system efficiency and productivity are maximized-- a high-efficiency compressor room without the hassle, complexity and costs of the traditional compressor room. Total Air System packages come fully equipped with:

• A high-efficiency rotary screw air compressor
• An energy-saving cycling refrigerated air dryer
• A high-efficiency coalescing filter
• A high-efficiency particulate filter
• An integral air receiver storage tank
• Integrated compressor and dryer controls
• Low pressure drop piping

3. Life time benefits

(Benefits are virtually endless )

• Plug-and-play simplicity--eliminates the leading causes of failure in air systems: incorrect sizing and installation
• Virtually no install costs--eliminates 80% of install time, material and costs
• Integral packaging saves valuable floor space for other uses.
• Lifetime power savings through highly efficient components
• Increased productivity through better air quality-Eliminates water and corrosion resulting in extended tool and equipment life

Advanced Computer Controller and Monitoring System

• Overall system performance status with pro-active service indications, alarms for malfunctions and safety shutdowns
• All monitoring and control functions via one interface, English display
• Wide communication possibilities

Integration possible in many process control systems.

Sample calculation of energy saving:

For example a standard 55kW screw compressor delivers air at 70% loading and operates 5800 hours per years. Taking electricity cost of USD 0.15/kWH, the additional energy consumed as comparing with VSD compressor will be:

A. Energy consumed during unload operation assuming unload shaft power absorbed is 45% of full load amount: 30% unload times x loss during unload time = (45% x 55kW) x 5800 hour/year x USD 0.15 = USD 6,460/year.

B. Energy consumed due to cut-in/cut-out pressure band of 2 bar.g assuming this counts for 14% of full load amount: 70% loading time x additional 2 bar.g of differential pressure loss = (14% x 55kW) x 5800 hour/year x USD 0.15 = USD 4,689/year.

Total energy saved by using VSD compressor will be = USD 6,460/year + USD 4,689/year = USD 11,149/year.

In a conclusion, a VSD compressor can save annually the electricity cost of USD 11,149, 3 years can then save USD 11,149 x 3 = USD 33,447 which could be more than capital investment for purchasing another VSD compressor.

55KW VSD air cooling compressor parameters

Our Advantage:

Shanghai rotorcomp points of each installation with a variety of sensors can be. the measurement of the running state and the all Chinese display on the screen, simple operation, high reliability. It has the function of self checking root, according to the user demand volume, automatic adjustment of running state. the interests of customers: monitoring and advanced

communication systems make the operation of the compressor is more reliable, higher efficiency and lower maintenance costs, the computer control system to make the machine unload loss minimum, prolong the service life of the compressor.

Shanghai rotorcomp Air System can be installed where you need compressed air. Its low noise operation and integrated air treatment equipment eliminates the need for a separate compressor room. All our compressors are tested and delivered ready for use. The integrated options will reduce installation costs and pressure drops significantly, thus saving additional energy cost.

Shanghai rotorcomp compressors have integrated dryer, filters and oil-water separator available to protect your compressed air network. This quality air expands the life of equipment, increasing efficiency and ensuring quality in your final product.

Compressed Air Compressor Details

Our Company

Shanghai Rotorcomp Screw Compressor Co., Ltd founded in 1999, our company was a manufacturer of piston air compressors from 1985-1999. After 2000 our company headquarters moved to the international metropolis Shanghai and focused on screw air compressors, pressure vessel, refrigeration dryer, adsorption dryer and air filters with the support of Rotorcomp Verdichter Gmbh in German.

Shanghai Rotorcomp Screw Compressor Co. Ltd., Shanghai Ziqi Container Co.Ltd. have been cooperated with 2010 Beijing Nankou Railway Transit Machinery Co. Ltd., which belongs to China CNR Corporation Limited, as the strategic cooperation partner.

The Beijing Nankou company has processing equipment more than 100 sets, including large-scale precision equipment 90 sets and imported equipment 70 sets. Such as Hardinge double-ended grinder, Toshiba horizontal machining center, BW CNC vertical and horizontal machining center, Holroyd rotor profile grinder and Zeiss 3D measuring machine.

From 2017, we successfully develop the new generation oil-free air compressors with the ISO9001 certificate, ISO14001 certificate, energy-saving product certificate, OSHAS (Occupation Safety and Health management System) certificate, vonTUV certificate and CE Certificate. According to the Standard European Din40080, our air end and air compressors have won the praises of the customers over 45 countries worldwide.

Followed the principle and policy of " First-class Quality, First-class Service" Shanghai Rotorcomp insists on improving ourselves into a first-class supplier for the air compressor.