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SBG800 PE double wall corrugated pipe line
Description of SBG800 HDPE/PP Double Wall Corrugated Pipe Extrusion Line:
Features of pipe:
Diameter scope: (ID) Φ500mm-Φ800mm
Double wall corrugated pipe inner layer smooth, outer layer
trapezoidal corrugated-size, hollow wall between inner layer and
outer layer. Double Wall Corrugated Pipe is mainly used for
underground water sewerage. The production of the pipe by direct
extrusion is highly efficient and reliable. Because of the
excellent design of wall construction, the pipe can ensure the
lightest weight in comparison with other constructions. This means
the cost of the pipe can be decreased greatly and the pipes
competitive ability can be increased. It is widely used both at
home and abroad as it is an easy and reliable coupling without any
complex fitting, and replaces the concrete pipe and cast iron pipe.
At present, PE double wall corrugated piping is being used
extensively to ensure the development of environmental protection
during networking of water and sewerage.
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production line, pe pipe extruder, corrugated pipe extruder
Double wall corrugated pipe line:
In order to meet the demand of plastic market, XINTING Company
designed and developed this HDPE Double Wall Corrugated Pipe
Extrusion Line SBG800 by absorbing advanced technology from foreign
countries plastic machinery industry. This HDPE Double Wall
Corrugated Pipe Extrusion Line is the latest study achievement in
the plastic extruding area. The whole extrusion line is suitable
for the high speed extrusion of HDPE, LDPE, and PP material. The
complete line adopts directly extrusion (two extruders
co-extruding) and forming technology, human-machine interface
control system. It makes high automation degree, reliable quality
and stable production become true. And this pipe production line
wins our home and abroad customers’ good reputation.
Single Screw Extruder: High speed, high efficiency extrusion single screw extruder is
specially designed for extruding PE material, grooved barrel,
equipped with the lower noise fan, high speed and hard gear
reducer. The inner and outer layers of the corrugated pipe are
independently feed material by two extruders. It can make the inner
and outer layers produce different material and guarantee high
efficiency extruding.
Die head: the extrusion die head has two channel structure, nitriding and
polishing handling, special designed mouth molds, suitable for
different material and different ring stiffness pipe production.
The special mold structure assures the inner and outer layer wall
thickness even and forming stability.
Corrugator: Corrugator is adopted horizontal structure with shuttle type
transmission, equipped with advanced water cooling system and
vacuum forming system. It greatly increases the production speed.
Special belling on line function decreases investment cost and
improves production efficiency. Reducing quantity of mold blocks
can reduce investment cost and energy consumption. Mold blocks
adopt SIEMENS servo motor drive and advanced self-lubrication
system. It assures moving accuracy and plastic pipe quality
stability.
A high speed of production can be ensured by the corrugated forming
system and forced cooling system combined with water and air
cooling during constant production.The advanced programmable
lubricating system decreases abrasion of mould blocks to a minimum
while lengthening their lifespan and ensuring running precision and
stable quality.
Mold blocks: They are corrugated forming molds which are formed by special
aluminum alloy material through precision casting. They have high
precision and strength, and excellent heat dissipation.
Cutting machine: High-strength alloy steel blade, rotary cutting, smooth pipe
incision, dustless cutting. The tracking device makes the cutting
location precision. Germany SIEMENS professional PLC programmed
controlling system makes operation easy and sensitive.
Control system: it adopts SIEMENS professional PLC control system, 15 "large
color touch screen human-machine interface, high automation,
reliable running, easy operation, remote communication function
which can realize remote fault diagnosis and rule out the
possibility.
Main Technical Parameter:
Name | Model | Dimension (L×W×H)mm | Total Power(kw) | Weight (kg) |
Extruder | SJ120×30 SJ90×30 | 4100×800×3000 3780×600×3000 | 160(max) 75(max) | 7000 6000 |
Mould Blocks (ID) | PE500 | 2400×Φ765 | 100(max) | 3000 |
PE600 | 3600 | |||
PE800 | 4600 | |||
Corrugator | SBCJ1000 | 7500×2800×3500 | 120(max) | 20000 |
Water Tank | LQB1000 | 5100×1400×2100 | 7.7 | 2000 |
Cutter | QG9030 | 4252×2100×2400 | 7.5 | 4000 |
Unloading Bracket | JGJ1000 | 5220×2100×830 | --- | 1000 |