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3 Strand Continuous Casting Machine , 5 Roller Metering Nozzle Die Casting Equipment
Quick Detail:
CCM continuous casting machine
radius: R8M
Strand number :3 strands
with ISO certification
1. Basic standby technical parameters:
Steel billet casting machine radius | 8m |
Strand quantity | 3 strands |
Ladle support type | Ladle turret or Ladle car |
Tundish carriage | Semi-portal, cross sliding function |
Casting method | Metering nozzle, open casting |
Secondary cooling | Gas and water cooling , 2 adjusting circuit |
Withdrawal straightening machine | Totally 5 roller, progressive straightening |
Roll table | Chain group centralized drive |
Dummy bar | Rigid, with self-adapting dummy bar head |
Billet cutting | Hydraulic or flame cutting machine |
Billet conveying | Group centralized live roller table |
Cooling bank type | Simple cooling bed |
2. Technical process description and capacity of steel billet CCM
Induction furnace:
Nominal capacity | 40T |
Tap-to-tap cycle | 60min |
Furnace quantity | 3sets |
Production capacity
Working days | 330 days/year |
Average number of daily furnace | 24/day |
Production capacity | 400,000t/year |
3. Casting speed, productivity and strand quantity
R8m radius casting machine can cast steel groups of different specifications, the maximum casting speed is as follows:
Casting sectional area(mm) | 180x180 | 200×200 | 220×220 |
Casting speed(m/min) | 1.6 | 1.8 | 2.0 |
NO. | Billet size | Casting speed | hourly output (tons) | Daily output 20hour (tons) | Annual output(300days) (tons) |
1 | 180×180 | 1.6m/min | 21.98 | 439 | 131,700 |
2 | 200×200 | 1.8m/min | 27.13 | 543 | 162,900 |
3 | 220×220 | 2.0m/min | 36.47 | 729 | 218,700 |
The calculation results is the ideal state of the production, please according to own actual situation of adjustment.
Steel grade | Casting grade(m/min) | Effective deformation rate(ε) | Allowable deformation rate(εmax) |
Straight carbon steel | 1.8~2.5 | Please refer to the computational table | 0.25 |
Low alloy steel | 1.3~2.0 | Please refer to the computational table | 0.15~0.2 |
4. CCM equipment parts list
№ | Equipment name | Weight | Model and specification | Unit | |||
1 | Ladle turret | 21T | set | 1 | |||
2 | Tundish arriage | 12.5×2=25T | set | 2 | |||
3 | Tundish | 6×2=12T | set | 2 | |||
4 | Slag Pot | 2.5T | set | 1 | |||
5 | Long sleeve protection device | 0.3T | set | 1 | |||
5 | Tundish baking | 5.3×2=10.6T | set | 2 | |||
6 | Tundish nozzle | set | 2 | ||||
7 | Casting operation | set | 2 | ||||
8 | 200×200 Mould | set | 3 | ||||
9 | Mould cover | set | 3 | ||||
10 | Oscillator device | set | 3 | ||||
11 | Spray header | set | 3 | ||||
12 | Oriented segment | set | 3 | ||||
13 | Rigid dummy bar | set | 3 | ||||
14 | Dummy bar storage device | set | 3 | ||||
15 | Straightening and | set | 3 | ||||
16 | Straightening and | set | 1 | ||||
17 | Shears approach roller | set | 3 | ||||
18 | Billet clamping | set | 3 | ||||
19 | Torch cutting | set | 3 | ||||
20 | Collection cutting | set | 1 | ||||
21 | After cutting roller | set | 3 | ||||
22 | Transport rollerⅠ | set | 3 | ||||
23 | Transport rollerⅡ | set | 3 | ||||
24 | Knockout roller | set | 3 | ||||
25 | Fixed bezel | set | 3 | ||||
26 | Shifting steel | 6m length | set | 3 | |||
27 | Collection cooling | set | 1 | ||||
28 | Caster body cooling | include a backwash filter | set | 1 | |||
29 | Caster cover | set | 1 | ||||
30 | Automatic Length | set | 3 | ||||
31 | Gas source processor | deal instrument gas | set | 1 | |||
32 | Steel platform | 1 | |||||
Hydrauli,Lubrication,pneumatic system | |||||||
1 | Host hydraulic station | set | 1 | ||||
2 | The billet hydraulic station | set | 1 | ||||
3 | Hydraulic lift tailgate | set | 2 | ||||
4 | Centralized grease lubrication station | set | 6 | ||||
5 | Hydraulic piping | set | 1 | ||||
6 | Lubrication piping | set | 1 | ||||
CCM 3-Electric | |||||||
1 | Operating station | ||||||
2 | Software Package | ||||||
3 | PLC | set | 3 | ||||
4 | ET-200 PLC | set | 1 | ||||
5 | Inverter | ||||||
① | W-S machine inverter | set | 3 | ||||
② | Shears approach roller inverter power:4KW | set | 3 |
We can produce high quality continuous casting machines from 1 to 8 strands with the lowest equipment manufacturing cost.We can design, manufacture the up-to-date billet continuous casting machine in accordance with the user's steelmaking capacity, billet size, steel grades and the user's field conditions.