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Steel Billet Continuous Casting Machine LadleTurret With ISO Certification
Quick Detail:
Description:
We can produce high quality continuous casting machines from 1 to 8 strands with the lowest equipment manufacturing cost.We can design, manufacture the up-to-date billet continuous casting machine in accordance with the user's steelmaking capacity, billet size, steel grades and the user's field conditions.
Specification:
1. Basic standby technical parameters:
Steel billet casting machine radius | 4m |
Strand quantity | 2 strands |
Ladle support type | Ladle turret,Ladle car,ladle mounts |
Tundish carriage | Semi-portal, cross sliding function |
Casting method | Metering nozzle, open casting |
Secondary cooling | Water cooling , 1 adjusting circuit |
Withdrawal straightening machine | Totally 5 roller, progressive straightening |
Roll table | Chain group centralized drive |
Dummy bar | Rigid, with self-adapting dummy bar head |
Billet cutting | Manual cutting |
Billet conveying | Group centralized live roller table |
Cooling bank type | Simple cooling bed |
2. Technical process description and capacity of steel billet CCM
Induction furnace:
Nominal capacity | 15T |
Tap-to-tap cycle | 60min |
Furnace quantity | 2set |
Production capacity
Working days | 330 days/year |
Average number of daily furnace | 24/day |
Production capacity | 100,000t/year |
3. Casting speed, productivity and strand quantity
R4m radius casting machine can cast steel groups of different specifications, the maximum casting speed
is as follows:
Casting sectional area(mm) | 80×80 | 100×100 | 120×120 |
Casting speed(m/min) | 3.0 | 2.8 | 2.6 |
NO. | Billet size | Casting speed | hourly output (tons) | Daily output 24hour (tons) | Annual output(330days) (tons) |
1 | 80×80 | 3.0m/min | 7.42 | 178 | 58,766 |
2 | 100×100 | 2.8m/min | 10.81 | 259. | 85615 |
3 | 120×120 | 2.6m/min | 15.69 | 377 | 124,266 |
The calculation results is the ideal state of the production, please according to own actual situation of
adjustment.
Steel grade | Casting grade(m/min) | Effective deformation rate(ε) | Allowable deformation rate(εmax) |
Straight carbon steel | 1.8~2.5 | Please refer to the computational table | 0.25 |
Low alloy steel | 1.3~2.0 | Please refer to the computational table | 0.15~0.2 |
4. CCM equipment parts list
No. | Machine name | Weight | Unit | Quantity | |
Ⅰ | Equipment body | ||||
1 | ladle car | 5T×2=10T | set | 2 | |
2 | Tundish carriage | 2T×2=4T | set | 2 | |
3 | Tundish | 1.4T×2=2.8T | pec | 2 | |
4 | Mould 100×100 | 0.53×2=1.06T | set | 2 | |
5 | Mould roller | 0.01×2=0.02T | set | 2 | |
6 | Mould cover | 0.1T×2=0.2T | set | 2 | |
7 | Mould oscillator | 1.5T×2=3T | set | 2 | |
8 | Secondary cooling spray tube | 0.5T×2=1T | set | 2 | |
9 | Secondary cooling guide part roll | 0.5T×2=1T | set | 2 | |
10 | Secondary cooling overboard steam drain system | 1.1T | set | 1 | |
11 | Withdrawal and straightening machine | 6T×2=12T | set | 2 | |
12 | Dummy bar | 0.9T×2=1.8T | set | 2 | |
13 | Dummy bar storage device | 0.7T×2=1.4T | set | 2 | |
14 | Roll table before cutting | 1.5T×2=3T | set | 2 | |
15 | Simple cooling bed | 1.2T | set | 1 | |
16 | Billet head and cut off slag collection system | 0.5T | set | 1 | |
17 | Roll road | 1.5T×2=3T | set | 2 | |
18 | Billet out-going roller | 1.5×2=3T | set | 3 | |
19 | Steel lateral shifting machine | 3T | set | 1 | |
20 | Flame cutting machine | 1T×2=2T | set | 2 | |
21 | Hydraulic station system | 1.6T | set | 1 | |
22 | Water cooling station | 1.6T | set | 1 | |
23 | Steel platform | 45T | 1 | ||
Ⅱ | Three Electric System | ||||
1 | Electric control equipment | set | 1 | ||
2 | Scene meter | set | 1 | ||
3 | Computer system | set | 1 | ||
Ⅲ | Installation material | ||||
1 | Electric instrument system material | 1T | Set | 1 | |
2 | Hydraulic piping system material | 1T | Set | 1 | |
3 | Cooling water system material | 1T | Set | 1 | |
Ⅳ | Offline equipment | ||||
1 | Mould repairtable | Set | 1 | ||
2 | Mould support stand | Set | 1 | ||
3 | Pair arc template | Pair | 2 |