High Performance Rigid Billet Casting Machine / Billet Casters R6M 1S CCM
Brand Name:Haijun
Certification:ISO 9001
Model Number:Customized
Minimum Order Quantity:1 Set
Delivery Time:2 months
Payment Terms:T/T , L/C
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Location:
Wuxi Jiangsu China
Address:
Yandai Village, Dongbeitang area , Wuxi, Jiangsu China
Supplier`s last login times:
within 29 hours
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Product Details
Rigid Billet Casting Machine / Billet Casters , R6M 1S CCM
Ladle car or ladle turret
Billet cutting:Flame cutting machine
radius: R6M
Strand number:1 strand
with ISO certification
Description:
1. Basic standby technical parameters:
Steel billet casting machine radius | 6m |
Strand quantity | 1 strand |
Ladle support type | Ladle car or ladle turret |
Tundish carriage | Semi-portal, cross sliding function |
Casting method | Metering nozzle, open casting |
Secondary cooling | Water cooling , 1 adjusting circuit |
Withdrawal straightening machine | Totally 5 roller, progressive straightening |
Roll table | Chain group centralized drive |
Dummy bar | Rigid, with self-adapting dummy bar head |
Billet cutting | Flame cutting machine |
Billet conveying | Group centralized live roller table |
Cooling bank type | Simple cooling bed |
2. Technical process description and capacity of steel billet CCM
Induction furnace:
Nominal capacity | 10T |
Tap-to-tap cycle | 60min |
Furnace quantity | 2set |
Production capacity
Working days | 330 days/year |
Average number of daily furnace | 24/day |
Production capacity | 100,000t/year |
3. Casting speed, productivity and strand quantity
R6m radius casting machine can cast steel groups of different specifications, the maximum casting speed is as follows:
Casting sectional area(mm) | 100×100 | 125×125 | 150×150 |
Casting speed(m/min) | 3.0 | 2.7 | 2.5 |
NO. | Billet size | Casting speed | hourly output (tons) | Daily output 24hour (tons) | Annual output(330days) (tons) |
1 | 100×100 | 3.0m/min | 12.01 | 288. | 95123 |
2 | 125×125 | 2.7m/min | 16.89 | 405 | 133,767 |
3 | 150×150 | 2.5m/min | 21.72 | 508 | 167,640 |
The calculation results is the ideal state of the production, please according to own actual situation of adjustment.
Steel grade | Casting grade(m/min) | Effective deformation rate(ε) | Allowable deformation rate(εmax) |
Straight carbon steel | 1.8～2.5 | Please refer to the computational table | 0.25 |
Low alloy steel | 1.3～2.0 | Please refer to the computational table | 0.15～0.2 |
4. CCM equipment parts list
№ | Equipment name | Weight | Model and specification | Unit | Quantity | |
1 | Ladle car | 5T | Set | 2 | ||
2 | Tundish car | 2.5×2=5T | Set | 2 | ||
3 | Tundish | 1.4×2=2.8T | piece | 2 | ||
4 | Mould | 0.5×2=1T | 150×150 | Set | 1 | |
5 | Foot roll of mould | 0.01×2=0.02T | Set | 1 | ||
6 | Mould cover | 0.1×2=0.2T | Set | 1 | ||
7 | Oscillator device | 2×2=4T | Set | 1 | ||
8 | Secondary cooling spray tube | 0.5×2=1T | Set | 1 | ||
9 | Secondary cooling guiding section rod | 0.7×2=1.4T | Set | 1 | ||
10 | Secondary cooling vapor exhausting system | 1.5T | Set | 1 | ||
11 | Withdrawal and straightening machine | 5×2=10T | Set | 1 | ||
12 | Casting blank vibration prevention system | 0.3×2=0.6T | Set | 1 | ||
13 | Dummy bar | 0.9×2=1.8T | 150×150 | Set | 1 | |
14 | Dummy bar storage device | 0.7×2=1.4T | Set | 1 | ||
15 | Shears approach roller | 2×2=4T | Set | 1 | ||
16 | Flame cutting machine | 3T | Set | 1 | ||
17 | Automatic cut-to-length device | 0.5T | Set | 1 | ||
18 | Travelling roller | 2×2=4T | Set | 1 | ||
19 | Knockout roller | 3.5T | Set | 2 | ||
20 | Steel transverse delivering machine | 3.5T | Set | 1 | ||
21 | Hydraulic station system | 2T | Set | 1 | ||
22 | Secondary cooling water breaker | Set | 1 | |||
23 | Cooling automation water distribution plant | 1T | Set | 1 | ||
24.1 | Control panel | Set | 1 | |||
24.2 | Field instrument | Set | 1 | |||
24.3 | Computer system | Set | 1 | |||
25 | Steel platform | 48T | 1 |
High Performance Rigid Billet Casting Machine / Billet Casters R6M 1S CCM
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