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What's Suitable for Core Insert Molding
Simply put, Core Insert molding should be evaluated for any part
that contains a threaded hole. An electronics housing unit or
medical instrument case with a bolt-on cover are good examples.
Knobs, handles, or dials that screw onto a threaded stud are also
examples, as is a plastic air or hydraulic manifold requiring
additional strength in threaded areas. In fact, almost any plastic
component that attaches to a mating piece with screws or bolts will
benefit from molded fasteners
A rotating part such as a fan blade or a drive gear is another good candidate for Core Insert molding. Here, a bronze or brass bushing is molded into the part and serves as the bearing surface, greatly improving product life over non-bushed parts. A metal surgical saw that calls for a plastic handle could be insert molded, size permitting. Wheels and sprockets, pulleys and augers, most any plastic part that requires greater strength or wear characteristics in certain areas is quite likely a match for insert molding
The Right Stuff Of Core Insert Molding
Which thermoplastics can be Core Insert molded? There are few
limitations. Stiff, engineering-grade plastics such as Delrin or
nylon are good options, as are polyethylene and ABS, but even
elastic liquid silicone rubber (LSR) parts can be used. The largest
constraint comes from those plastics with very high molding
temperatures, such as PEI (Ultem) or PEEK. Since Core Inserts are
hand-loaded at Protolabs, and because the quick-turn molding
process uses non-cooled aluminum tools to reduce part cost and
speed turnaround time, placing an insert into a mold that’s been
heated to several hundred degrees is a like reaching into a hot
oven for a freshly baked cookie—if you’re not careful, you’ll burn
your fingers
Specification:
Brand | Senlan |
Mold Material | H13, 1.2344, 1.2738, Stavax, Bohler, S136, SKD61 and so on |
Standard | HASCO, DME, MISUMI, PUNCH and so on |
Runner | Cold/Hot Runner |
Certificated | ISO 9001 |
MOQ | 1 set |
Production Lead Time | 2-5 weeks, according to the order Qty |
Products Payment Term | 30% T/T deposit with PO, balance 70% T/T before shipment |
Port of loading | Shenzhen port |
Our Services & Advantage:
1. Support customized service, OEM service, small batch purchase,
Fast reaction
2. High quality and guarantee, Using quality environmental
protection material
3. Our product specifications are complete and diverse
4. Our products are well-known for its fine quality
5. Customer always first, we pay special attention to product
quality and delivery, Fast response within one working day
6. Meet customer needs, competitive price with high quality
7. Professional production team can provide you with logo, color,
pattern custom
8. Can meet the individual needs of customers, products prices are
negotiable
FAQ:
Q1: Which Kind Of Product Can You Do?
A: Plastic injection molding and mass production for plastic parts
Q2: Which Kind Information Need For Quotation?
A: 1. Sample photo with size or 2D/3D design
2. Product material
3. The quantity
4. Runner type, cold or hot
5. Mould steel type, P20, 718, 2738, H13, S136, 2316, an so on
Q3: I Have No 3D Drawing, How Should I Start The New Project?
A: You can supply us a sample or tell me your idea,we will help to
finish the 3D drawing design
Q4: How Long Will Be The Injection Mold Finished?
A: Usually it will take about one month to finish the mold
Q5: How About The Samples?
A: After mold finished. We will make some samples for you to check
as soon as we finish the mold and then deliver the samples for you
to check
Q6: How About The Mould Modify?
A: You can tell us your comment about the samples after you receive
them.If there is any dimension different from the drawing,we will
modify the mold for free in our side and ther make the new samples
Q7: How About The Proprietary Rights Of The Plastic Injection Mold?
A: Customer paid the mould so it all belong to Customer