E-Bike Wheel Coil Winding Machine For Brushless 12 / 24 / 36 poles Hub Motors

E-Bike In Wheel Coil Winding Machine For Brushless 12,24,36poles Hub Motors WIND-HMW-2

Double station E-bike PMDC wheel motor winding Brushless hub motor stator winder muti coils winding machine wind the 15pcs parallel wires up to 0.51mm, with 6,8,10,12,14,15 parallel wires for different voltage motor such as 24,36,48,62V

Application:

Electric bike, PMDC wheel motor, hub motor, wheel motor, outrunner motor

Advantages:

Technical Data:

Stator OD:40-265mm

Core length: 6-75mm

Slots Number: max 63

Max wires numbers winding at one time: 15 pieces (Usually 6,8,10,12,14,15 bunch wires)

Cycle Time for stator winding: 54 slots, 11 pieces wire for one time winding, including loading/unloading,

it takes 7 minutes for 2 pieces stator Around 130pcs/ shift (8hours)

Main Configuration:

PLC: DELTA

Winding servo motor: MITSUBISHI

Indexing servo motor: MITSUBISHI

Wire arraying servo motor: MITSUBISHI

HMI: DELTA

Buttons: SCHNEIDER

Ask and Answer:

1.How the motor wheel winding machine do the indexing: manually or automatically?

Automatically indexing by Mitsubishi servo motor

2. How the E-bike motor stator is fixed during winding process?

By pneumatic device

3. What range of diameters of copper wire can work your machine (minimum and maximum)?

What the muti coils winding machine had done is 0.51mm with 6,8,10,12,14,15 parallel wires

4. Which is the range of stacking lengths the winding machine can work?

Stator Stacking length 6 to 75mm

5. Is it possible to press and compact the wire copper during or after winding?

The winding heads protrude maximum 15mm from both sides of the stack.

The Hub motor winding machine machine WIND-HMW only winding, no function to press and compact,

and as machine wind compactly, the winding heads protrude maximum 15mm from both sides of the

stack can be assured

6. Does the machine any limitation in the dimension of the width of the open slot?

Yes, 2mm is absolutely OK to wind in our machine WIND-HWM

7. How many samples would you need to adjust the winding machine in your facilities?

Around 4pcs to 5pcs stator samples

8. What is the height of the machine on the work area of the operator?

Height 750mm

9. Have you manufactured any machine for a similar stator?

Yes, we had supplied 12pcs winding machine working in this E-bike motor manufacturer

10. How is the setting process to change the number of turns per coil?

Please set the number of turns parameter on touch screen

11. How is the stator fixed to the machine during the winding process?

Is it possible to have different lengths and different shapes of the motor wheel shaft

Stator is fixed on machine by penumatic device during winding,

If different shape of motor, toolings can be changed in 1hour

If only different stack lengths, mechanical adjustment is easy

Please click below picture to view video

Shanghai Wind Automation Equipment Co.,Ltd supply motor automation solution for global motor manufacturers. Setted up in the year 2010 by Senior Engineer Mr.Wang who involve in electric motor filed since 1998. Through continuous innovation and participating in globalization, it has now developed into a large enterprise that integrates R&D, production and sales to provide motor solutions for customers worldwide.

Shanghai Wind Automation built a 3C business system

1.Customized Machinery

​ Provide armature,stator motor manufacturing mchinery,

including stand along machine, fully-auto complete production line

​

2.Characteristic Component

Supply the full range of motor components such as commutator, magnet, fan, motor cover,etc.

3.Comprehensive Service

Provide motor project technical support and consulting

Centered on Shanghai, the company has formed four production bases in the Yangtze River Delta city group and supplied over 20 countries including USA, Mexico,Brazil, Argentina, Turkey,France,Germany,

Czech Republic,Romania,India, Bangladesh and So on.

Our objective is to provide turn-key motor manufacturing automation equipment with no limitation

as free as the Wind, reduce the labor cost and free the human being operator,

make the life easier and more enjoyable.