Vehicle sensor laser trimming machine

Vehicle sensor laser trimming machine

Distription

The laser resistance trimming machine is specially developed and produced for the thick film circuit and thin film circuit industry. Source trimming (resistance adjustment) and active trimming (circuit function adjustment) are mainly used for high-precision trimming of thin-film, thick-film, hybrid integrated circuits and various electronic modules, involving the following industries:

The laser resistance trimming machines produced by our company are independently developed from the core measurement control system, software system, etc., and have all independent intellectual property rights, which can provide customers with comprehensive laser resistance trimming application solutions.

Equipment model and performance

LT7 series laser resistance trimming machine is a high-end configuration type laser resistance trimming machine

LT7 series products adopt advanced special laser for laser resistance trimming.

High precision of resistance adjustment

• The whole machine has high resistance adjustment accuracy, and the resistance adjustment accuracy is consistent and the yield is high.
• lLT7 uses a special laser for laser resistance trimming, which provides a laser beam with high beam quality and extremely fine line width, and the laser heat effect is small.
• lUnique precision control mode, proprietary variable speed mining technology.
• lA variety of resistance-adjusting knife-type cutting functions.

Fast resistance adjustment

• The software has the function of coarse adjustment and fine adjustment setting, which can set the proportional relationship between coarse adjustment and fine adjustment according to the characteristics of the resistance, which effectively improves the resistance adjustment speed under the premise of ensuring the accuracy.
• lHigh-speed measurement time, single measurement time is only 25us.
• lHigh-precision step-and-repeat mechanism: using a linear motor platform, the moving speed and acceleration are fast; it can realize one-cycle resistance adjustment of multiple unit circuits.
• lHigh-speed probe board lift: effectively improve the processing efficiency in the process of cyclic resistance adjustment of multiple unit circuits.

Strong function

• lWith the powerful software programming function in the industry, it can adapt to various resistance adjustment and function adjustment of electronic modules, and easily realize the special needs of customers and high automatic operation.
• lIn addition to basic resistance and voltage measurement, with external special modules, the measurement signal can be current, frequency, inversion and other signals.
• l Programmatic automatic control of laser power, motion, measurement range, etc. can be realized.
• lProbe Z-axis, laser focus Z-axis automatic motor control movement, programmable.
• lPowerful database function, the entire production process is recorded and traceable.
• lThe warning function of unqualified products can effectively prevent unqualified products from flowing into the next process.
• lThe positioning coordinates are obtained in real time through the image, which is easy to operate and improves the positioning accuracy of the product.

High reliability and stability

• The core components are imported to ensure the quality
• lUsing special granite pedestal: It can effectively reduce the inertial vibration caused by the start, stop and acceleration of the workbench; at the same time, it can maintain the stability of the temperature of the machine.

Low operating and maintenance costs

• High efficiency, low energy consumption and cost saving

The laser electro-optical conversion efficiency reaches 25%, and the average daily power consumption is less than 10 degrees, which is 1/10 of the traditional flash lamp pumped solid-state laser. Long-term use can save users a lot of energy expenditure, reduce carbon emissions, long service life, high performance Stable and maintenance-free, reducing downtime.

Laser trimmer solution

The principle of laser resistance trimming is to use a very fine laser beam to hit the thick and thin film resistors, and realize the cutting of thick and thin film circuits by vaporizing the resistor body. The laser beam cuts the thick and thin film resistors according to the program predetermined by the computer, and changes the resistance value of the resistors by changing the geometric shapes of the thick and thin film resistors. As the laser cutting process progresses, the real-time measurement circuit monitors the changes in the resistance values of the thick and thin film resistors in real time, and the resistance values of the thick and thin film resistors are constantly approaching the target resistance value. That is, the laser resistance trimming process is realized.

When the thick film resistor is used in the electronic module, the function modification of the electronic module can be realized by adjusting the resistance change so that the output signal of the electronic module also changes.

Laser resistance trimming changes the conductive cross-sectional area and conductive length of the resistor body, and can trim the resistor body below the target resistance value to the required accuracy range.

Main configuration of a single device

Technical parameter

1．Laser system

• lLaser wavelength: 1064nm
• lAverage laser power: 6W@10KHZ (TEM00)
• lTypical spot size: 30-40µm
• lFocus mode: computer program control

2．Laser beam positioning system

• lLaser scanning range: 60mm X 60mm
• lRepeat positioning accuracy: 2.5µm
• lLaser beam motion resolution: 1µm
• lMaximum scanning speed: 7000mm/s
• lPositioning method: programmable positioning or image recognition automatic positioning

3. Image surveillance system

• lMonitoring method: laser coaxial monitoring
• lProprietary technology: achromatic technology, laser and imaging overlap within the format
• lMonitoring field of view: 4-6mm (diagonal)
• lLighting source: LED lighting

4. measuring system

• lResistance measurement method: add current to measure voltage

Four-wire system, two-wire system computer program control

• lResistance measurement mode: three-speed mode setting, programmable control
• lResistance measurement range: 0.1Ω-100MΩ (16bit resolution)
• lResistance measurement accuracy:

0.1Ω< Rx < 100Ω ±0.02% + 0.5% / Rx

100Ω< Rx < 100KΩ ±0.02%

100KΩ< Rx < 100MΩ ±0.02% + 0.05% * Rx

• l Resistance measurement speed: 25µs
• lDC voltage resolution: 0.16µV (under 10mV full scale condition)
• lProbe board: 48PIN, any definition, compatible with ESI imported equipment
• lProbe board movement: computer program control
• lVoltage measurement range: ±100mV~ ±10V 16bit resolution (other ranges are optional)

5. Computers and Software Systems

• lSoftware programmable, can flexibly realize automatic operation, meet resistance adjustment and circuit function adjustment
• lDatabase function, all resistance adjustment data can be written to the database for storage, with good traceability
• lThe resistance can be controlled by manual single-chip control, and it can also be automatically adjusted by continuous matrix (continuous chip processing)
• lAccurate resistance adjustment can be performed by setting the laser dot resistance adjustment method
• lAccording to the difference of the initial resistance value, different resistance adjustment parameters can be selected to perform resistance adjustment

6. Step-and-repeat mechanical motion system

• lMovement mode: linear motor motion system
• lMotion range: 300mm*300mm
• lMaximum ceramic substrate size: 150mm*150mm
• lMotion resolution: 1µm
• lRepeat accuracy: ±1µm
• lPositioning accuracy: ±10µm
• lMaximum speed: 1000mm/s (no load)
• lMotion acceleration: 1.5G

7. Other technical indicators

• lCooling method: air cooling
• lPower supply voltage: 220V AC Air pressure: <0.4MPa Power consumption of the whole machine: 2500W

FAQ

1. Q: Can you provide overseas services?

A: Engineers can serve overseas.

2. Q: How to use the machine?

A: Before sending the packaging machine to you, we will install it and test it, and then pack the whole device in a wooden box, so you do n’t need to install it again,

3. Q: Test packaging before shipment?

A: we will surely 100% of the experimental test machine will be normal without problems.

4. Q: What is the warranty period?

A: One year and offer whole life service.

5. Q: What is the payment term?

A: L / C or TT.

6. Q: What is the delivery time?

A: 15-20 days after receiving the deposit. Contact: 7 * 24 hours online service If you need to pack other materials / products or have any questions about the packaging machine, please feel free to email me or call us.

WUHAN QUESTT ASIA TECHNOLOGY Co., LTD is a leading producer of laser marking, cutting, engraving and welding systems for many different applications with worldwide distribution, drawing on a combined 80 years worth of experience. We also provide all kinds of laser devices applicable to infirmary requirements.

We can custom design and manufacture whole laser systems as well as supplying spare parts. We have wide experience developing laser machines using the best and latest technology as it becomes available. Our goals are to provide innovations and the best technology for laser applications in new fields and to create the best products at attractive prices as well as offering the highest possible level of customer service every step of the way.

Questt Laser has got belelow certificates, to make sure all the products are in high quality.

Questt Laser has supplied and installed countless quantities of equipment throughout all Asia, Europe, USA, South America and the Middle East etc, and we are the competent partners of many industrial companies. With customers in over 30 different countries, we are very experienced in export and import requirements, and thus offer prompt response & excellent post-sales service all over the world.

Questt Laser has joined in so many Exhitions and offer oversea service in many countries.