Oxidation Fermentation Stainless Steel Automatic Rotating Drum Bioreactor

Factory Customized Oxidation fermentation stainless steel automatic Bioreactor

Process types
Microbial fermentation,antibiotic fermentation,nucleic acid fermentation,enzyme fermentation,yeast fermentation,starter fermentation.

Fermentation types
Oxidation fermentation,facultative fermentation,anaerobic fermentation.

Material types
Liquid state fermentation,semi-liquid state fermentation,solid fermentation.

Coefficient of charge
70~75%

Ventilation ratio
1~2vvm

Height-diameter ratio
2~2.5

Culture medium sterilizing type
Actual sterilization,continuous sterilization,UHT continuous sterilization,etc.

Culture types
fungus,bacterium,actinomyces.

Culture expanding types
Single tank fermentation;multi-stage fermentation,disk-type fermentation.


Tank series
10L,20L,30L,50L,100L,200L,300L,500L,1m³,2m³,3m³,5m³,10m³,20m³,30m³,50m³,80m³,100m³,customized.

• Fermentation tank structure features:

(1) Design standard:Based on the ASME clean equipment standard to design and manufacture;complying with the requirements of Pressure Vessel at the same time;

(2)Inner surface treatment
Mechanical polishing Ra‹0.4μm,and then performing the mirror process;

(3)Outer surface treatment
Mechanical polishing Ra‹0.6μm,and then performing the matting process;

(4)No blind coner treatment
The inner welding line and the inner surface being polished,and structure components adopting the full length welding,and then polishing,inner coil pipe using the stress eliminating structure;

(5)Fastener structure
All fasteners using the bolt stud balancing double acorn nuts,PTFE materia as gasket seal;

(6)Mechanical seal
Using the washable,sterilized collection plate equipped mechanical seal fixed and moving ring friction sleeve to ensure the friction debris not falling into the tank;
sealed pattern:dry or wet type,single end face or dual end face;

(7)Heat exchange type
Full Jacket,dimple jacket,semicircle-pipe jacket,inner coil,inner tubulation;

• Piping system features:
(1) Processing piping
Adopting ASME sanitary grade internal and external polished cleanig pipe.It is weld automatically with argon gas,inspected by endoscope.

(2)Valves
The valves connected with tanks all adopting double membrane combination
diaphragm valve;all steam and compressed air valve are both using stop valves and sanitary ball valves.

(3)Double membrane diaphragm type tank bottom valve ,sterilizing at the product outlet before sampling;

(4)Online sterilization
Adopting the clean and saturated steam filtered by 0.5μm titanium rod filter;

(5)Sampling method
Adopting the diaphragm type aseptic sampling valve,doing online sterilization before sampling and take aseptic sample;

(6)Subcultivation
The pipe can be sterilized during the whole progress,installing the thermometer to sterilization detection;

(7)Inoculation method
Flame ring type,different pressure type;

(8)Feeding mode
Peristaltic pump,measuring cup,etc.

(9)Multi-stage culture expanding system subcultivation
Subcultivation distributor to do the multitubes distribution subcultivation valve manifolds subcultivation,etc.

Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.

Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.

Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.

Production range:

Processing Machinery For Various Fruits and Vegetables

Conveyor and elevator series

Washer and sorter series

Pulper and crusher series

Evaporator and deaerator series

Stainless steel tanks series

CIP cleaning series

Crate washing machine

Various Fruits and Vegetables Production Lines

Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.

Complete unit of Chinese date/Jujube and hawkthorn processing line

Complete unit of sea-buckthorn processing line

Complete unit of peach / apricot and plum processing line

Complete unit of pineapple / mango and other tropical fruits processing line

Complete unit of tomato processing line

Complete unit of apple/pear processing line

OUR MANAGEMENT PHILOSOPHY:

Reputation from quality;

Trust from sincerity;

Praise from specialization;

Development from innovation;

Social benefit from corporate benefit;

OUR CORPORATE CULTURE

Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.

Honest Operation:

As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.

Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.

Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.

Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.

People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.

Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.

Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.