Extractor Concentrator Dairy Processing Plant Automatic Industrial Stainless Steel

Extractor concentrator automatic industrial Stainless Steel Extractor

The products are mainly applicable to the centralized production process of high viscosity industries, traditional Chinese medicine, health care products, natural condiments, food additives, chemical industries, etc.
working principle:
When the equipment is working, liquid materials enter the heating pipe from the bottom of the heater, and the liquid level accounts for about 1/5 to 1/4 of the length of the heating pipe. The steam is heated outside the pipe to make the liquid boil and evaporate rapidly, and the steam rises at a high speed in the pipe. The material is extruded towards the pipe wall, and the secondary steam gradually increases from the bottom of the pipe to the inside of the pipe, so that the material continues to form a film. Under the induction of secondary steam and high vacuum suction of separator, the concentrated material and secondary steam were compared. The high speed enters the separator tangentially. Under the centrifugal force of the separator, the material rotates at a high speed along the peripheral wall and is evenly distributed on the peripheral wall and the cone bottom. The surface area of the material liquid increases, thereby accelerating the further evaporation of water. After the secondary steam and its entrained material droplets are further separated through the mist separator, the secondary steam is introduced into the hydraulic jet pump for condensation. The separated concentrated liquid descends along the circulating pipe, returns to the bottom of the heater, mixes with the newly added material, and then enters the heating pipe for concentration. After a few minutes, the feed concentration can meet the requirements. Part of the concentrated liquid can be continuously drawn out at the bottom of the circulating pipe, and part can be returned to the heater.
Technical parameters:
1. The internal temperature of the evaporator is 55 ~ 65 ℃.
2. Evaporator internal vacuum: -0.08mpa.
3. The equipment is equipped with a central controller, which can linkage control the supporting equipment.
4. All stainless steel, high vacuum, anti accidental impact.
5. Automatic cleaning system is adopted, without manual cleaning of evaporator.
6. Single effect concentration, the effective heating area is greater than 1/3 of that of ordinary heaters.
7. The whole machine is of vacuum pressure reducing scraper structure, equipped with tubular heater and vacuum evaporator.
8. The centrifugal pump is safe and explosion-proof. After the equipment is used, it can automatically clean the equipment and pipelines with acid, alkali and clean water. All stainless steel structural support equipment is easy to clean and maintain.
9. Special vacuum pump: safe explosion-proof, power 7.5kw.
10. The evaporator of the equipment is of cylindrical curved surface structure, and a conical circulating screw pump is added at the bottom. The material is continuously circulated and concentrated in the evaporator. The actual effective evaporation area of forced circulation evaporator is 1/3 larger than that of ordinary evaporator.
11. Vacuum degree of rising film concentrator: -0.05 ~ -0.08mpa, which can ensure high-speed concentration of materials at low temperature.
12. The equipment is compact and covers an area of less than 30 square meters.
13. Heating method: electric heating or steam heating.
14. Equipment structure: the equipment is composed of tubular heater, single effect evaporator, condenser, cooler, material circulation pump, screw pump, water ring vacuum pump, stainless steel operating table and other components. The equipment is equipped with CIP cleaning system.

• Technical parameters:

Features
1. It is widely used in various industries and various liquid materials for evaporation concentration, evaporation crystallization or solvent recovery;
2. Vacuum negative pressure operation, low evaporation temperature, especially suitable for thermal sensitive materials;
3. The mixing device can effectively prevent the material liquid from sticking due to high concentration. High quality mechanical seal is adopted to ensure no air leakage due to high vacuum; The special mixing device for the concentration tank is conducive to accelerating the evaporation speed, improving the concentration ratio, and collecting ointment or crystallization;
4. It is more suitable for pilot production or laboratory use in small batch production enterprises;
5. The equipment can operate under negative pressure or normal pressure, and can also produce intermittently or continuously;
6. It integrates heating, stirring, liquid mixing, atmospheric evaporation, vacuum concentration, vacuum degassing, condensation recovery and other functions, with strong versatility;

Service flow chart

Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.

Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.

Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.

Production range:

Processing Machinery For Various Fruits and Vegetables

Conveyor and elevator series

Washer and sorter series

Pulper and crusher series

Evaporator and deaerator series

Stainless steel tanks series

CIP cleaning series

Crate washing machine

Various Fruits and Vegetables Production Lines

Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.

Complete unit of Chinese date/Jujube and hawkthorn processing line

Complete unit of sea-buckthorn processing line

Complete unit of peach / apricot and plum processing line

Complete unit of pineapple / mango and other tropical fruits processing line

Complete unit of tomato processing line

Complete unit of apple/pear processing line

OUR MANAGEMENT PHILOSOPHY:

Reputation from quality;

Trust from sincerity;

Praise from specialization;

Development from innovation;

Social benefit from corporate benefit;

OUR CORPORATE CULTURE

Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.

Honest Operation:

As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.

Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.

Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.

Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.

People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.

Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.

Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.