380V 50Hz Pineapple Processing Line For Concentrated Juice

Brand Name:Shanghai Beyond
Certification:ISO9001/CE/SGS
Model Number:BY-PL
Minimum Order Quantity:One set/one line
Delivery Time:50-100 working days upon receipt of payment and confirmed the drawings
Place of Origin:China
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Location: Shanghai Shanghai China
Address: No.680 Tingyi Road, Tinglin Industrial Park, Jinshan District, Shanghai, 201505, China
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Product Details

Pineapple Processing Machinery pineapple juice equipment manufacturers Pineapple Processing line

Pineapple is a tropical fruit, originating from the Amazon River Basin in Brazil. Pineapple flesh is golden yellow, tastes sweet and sour, and is rich in odor and juice. In addition to direct consumption, pineapples are usually made into juice or cans. Drinking pineapple juice can supplement nutrition and clear away heat.


Pineapple juice is rich in fructose, glucose, vitamins B and C, citric acid, protease, etc., which can decompose protein, promote digestion, improve blood circulation, diuresis, prevent bronchitis, and reduce the incidence rate of diabetes and cardiovascular diseases.


Pineapple juice processing line

The pineapple juice processing line can complete the whole process of pineapple juice production, including fruit sorting, cleaning, peeling, juicing, pineapple juice filtration, degassing, sterilization, cooling and bottling. The required equipment is as follows:

Fruit Sorter

Fruit washing machine

Fruit peeling and extracting machine

Screw Juicer

Juice fine filter

Vacuum degasser

Fruit juice disinfector

Fruit juice filling machine

Not all listed machines are indispensable. You can choose what you want as needed. Beyond can provide a complete juice production line and separate processing equipment. Welcome to inquire and order!


Specifications:


Brand Name:Shanghai Beyond
Model Number:BY-MPL05
Capacity5-50T/H
Raw material

Fresh pineapple

End productNFC fresh juice, concentrated juice, Concentrated juice, clear juice, ,cloudy juice
Juice yield50-75%
Fruit input brix10-20brix (fresh fruit)
End product brix60~72Brix( for concentrated )
Package for end productAseptic large bag in drum/ glass bottle/PET bottle, Gable top box/ brick shape carton
Certification:ISO9001/CE/SGS
Main material for machinesSUS304 or SUS316
Place of Origin:China
Manufacturer historyMore than 10years
Voltage380V 50Hz/110V 60hz/415V 50Hz
Power consumption(Kw)energy saving type, about 100-500kw,
Operator neededAbout 6-20persons
Cooling water consumptionAbout 80-300M3
Steam consumptionAbout 300-5000T/H,
Factory space neededAbout 500-5000Sqm
Warranty12 months after commissioning

After sales service

Engineers available to service machinery overseas

Separation technology of pineapple juice processing line

Pineapple should be fresh and juicy, with soft pulp, less fiber and slightly sour and sweet taste. Remove rotten, unripe or diseased fruit. 80% maturity is perfect. In addition, you can use the remaining materials of pineapple cans and protect the production.


Fruit sorter is a professional equipment for pineapple sorting. The pineapple moves forward on the stainless steel roller rod and rotates at the same time. Employees can easily find and remove defective fruit.



Cleaning process of pineapple juice processing line

Cleaning is an important process of pineapple juice production line. It ensures the hygiene of the following processes and final products. We recommend using fruit brushes and spray cleaners for adequate cleaning. It can remove stains, impurities and pesticide residues on fruits by rolling brush and high-pressure spray.



Peeling and extracting of pineapple juice processing line

When the pineapples are completely cleaned, they are sent to the pineapple peeling and extracting machine. There is a knife to cut a pineapple in half, and a scraper to separate the peel from the flesh. Then, the pineapple pulp and the rough juice are transported to the next process, and the peel is discharged through the outlet.


Equipment list for 2T/H fresh mango pulp & pineapple juice procession line
1AFruit washing unit   
2A-1Surfing bubble washing machine2T/HSUS304, fruit washing tank (2M*1M*1.2M), water blowing pump,blow fan, clapboard elevator(5M*0.8M*4M) with spraying device, elevator speed is adjustable by frequency convertor1
3A-2Belt sorting machine2T/HMain material for equipment is SUS304 stainless steel, material for frame supporter is SUS304 stainless steel rectangular steel, size for roller sorting machine is 4000mm*1200mm (length*width), motor power is 1.5kw, including fruit sorting operation platform (SUS304 stainless steel), size is 4000mm*600mm1
4A-3
Stainless steel clapboard elevator
2T/HMaterial for clapboard is SUS304 stainless steel, material for frame supporter is SUS304 stainless steel rectangular steel, size for elevator is 5000mm*600mm (length*width), power is 2.2kw, frequency conversion control1
6BCrushing and pulping unit   
7B-1
Pineapple crusher
2T/Hmade of SUS304 stainless steel, side plate 2mm thick;external size 1200×1000×1400mm, power 7.5kw1
8B-2Mango Destoner2T/HSUS304 frame,speed is adjustable by transducer,rubber mover plate,with brush1
9B-3-1~2screw conveyor Main material for equipment is SUS304 stainless steel, material for frame supporter is SUS304 stainless steel rectangular steel, external size is 4000mm×φ250mm2
10B-4-1~2Buffer storage tankV=500LSUS304,single layer, big opening, bottom with square flange outlet, adjustable legs2
11B-5-1~2Screw pump2T/HSanitary grade,outlet pressure≤0.6MPa2
12B-6Tubular pre-heater2T/HSUS304, tubular type, steam heating directly, outlet temperature 85-90℃,temperature is manually controlled1
13B-7
Double stage
pulping machine
2T/H
SUS304, double stage pulping, first stage rotary speed 960rpm,screen hole diameter 1.0mm, second stage 1200rpm, screen hole diameter 0.6mm
1
14B-8Spiral squeezer2T/HThe main part of the equipment adopts SUS304, and the speed of the waste coming is adjustable, frequency control1
15B-9Crushing and
pulping platform
 carbon steel frame, outside coating with anti-corrosion paint,stainless steel checker plate, staircase with handrail, water drain in central1
17CConcentrating and storage unit   
18C-1Temporary
storage tank
4000LSUS304, double layer, on top with off-central vertical agitator, CIP spraying ball, adjustable legs, ladder, digital show thermometer, breath cap2
19C-2Screw pump2T/HSanitary grade,outlet pressure≤0.6MPa1
20C-3-1~2Centrifugal pump10T/HSUS304 stainless steel, 24 meters lift, mechanical seal, ABB motor1
21C-4Single effect forced circulation evaporatorQ=1T/HSUS304, fully automatic PLC control, evaporation capacity 1T/H1
22C-5Buffer tankV=2000LSUS304, single layer, on top with off-central vertical agitator, CIP spraying ball, adjustable legs, ladder, digital show thermometer, breath cap1
23C-6Screw pumpQ=2T/Hfood grade, outlet pressure ≤0.6MPA1
25DSterilizing filling unit   
26D-1Tube-in-tube sterilizer0.5T/Hadopt the full automatic Simens PLC control,sterilizing temperature 105℃, 60s, material outlet temperature 30 ℃, UK Spirax Sarco steam control system, with CIP cleaning unit1
27D-2Degasser unit0.5T/HAutomatic control, SUS304, with the degassing tank, vacuum pump, and material pump, Labom Differential pressure sensor control level1
28D-3Homogenizer0.5T/HSUS304, maximum pressure 25Mpa, with start cabinet, frequency converted control1
29D-4Aseptic large bag filling machine0.5T/HAseptic large bag filler, 220kg, single heads , automatic control, self-leaning system, with Motorless drum rolling conveyor1
31EBlending unit   
32E-1Emulsification tank1500LSUS304 stainless steel, 60mm PU insulation, high speed stirring 1400rpm at bottom, digital display thermometer, built-in scale, conical cover, CIP cleaning ball, high and low level sensor, special sugar funnel1
33E-2Centrifugal pump10T/HSUS304 stainless steel, 24 meters lift, mechanical seal, ABB motor1
34E-3Twin tube filter10T/HSUS304 stainless steel, 200 mesh, stainless steel filter net, twin tube1
35E-4Dissolving platform SUS304 stainless steel, stainless steel pattern plate, handrail and ladder, centralized drainage, size is about 1200*1200*1200mm1
36E-5-1~3Blending tank6000LSUS304 stainless steel, single layer,off-center agitator, 36 rpm, airtight manhole, digital display thermometer, CIP cleaning ball, adjustable legs, acid spraying nozzel, sample valve3
37E-6Centrifugal pump10T/HSUS304 stainless steel, pump head is 36 lift, mechanical seal, ABB motor1
38E-7Inverted screw pump5T/HInverted screw pump, with dynamic cart, can be lifted, speed stepless adjustable, the part touched with product is SU304L stainless steel1
39E-8Twin barrel filter10T/HSUS304 stainless steel, 40 mesh, stainless steel filter net, twin tubes1
40E-9
Blending platform
 SUS304, stainless steel pattern plate, handrail, ladder, centralized drainage,size 4500*800*1800mm1
42FSterilizing and filling unit   
43F-1Tubular sterilizerQ=6T/h
Material: SUS 304 tubular type, Sterilization temperature range: 25~50℃→95℃(30S)(sterilization)→88℃(hot filling) Spirax sarco steam pressure relief and regulating valve system, steam trap, Germany Jumo temperature sensor. Germany Burkert tower water regulator, GEA/APV pneumatic valve, paperless temperature recorder,Siemens PLC touch screen control, with self CIP cleaning system
1
44F-2
Vacuum degasser
Q=6T/h
SUS304, differential pressure transducer, water circulation type vacuum pump, working vacuum degree-0.08MPa, vertical multi-stage centrifugal pump, frequency converted control
1
45F-3HomogenizerQ=6T/hSUS304, maximum pressure 25Mpa, with start cabinet, frequency converted control1
46F-4
PET bottle filling machine
Q=6T/h
500ml/b, 12000B/h, tilt bottle sterilizing, spray cooling tunnel, conveyor chain, with ink jet date coder, dryer, labeling machine, shrink labeling machine, shrink film wrapping machine, carton packing machine, etc
1
48GHot water unit   
49G-1Hot water tankV=3000LSUS304, 60mm PU heat preservation, top and bottom 15° conical head, airtight manhole, respiration valve, the digital display thermometer, overflow tube, anti-vortex plate, pure water inlet, hot water reflux nozzel, glass tube indicator, ball float type sensor of high,middle, low level, bottom discharge valve with pull rod, adjustable legs, ladder1
50G-2Centrifugal pumpQ=5T/hSUS304, lift 36 meters, mechanical seal1
51G-3Palte heaterQ=5T/hSUS304, steam heating directly, plate Proof Pressure 8kg,60-95℃1
52G-4Temperature control system K Spirax sarco reducing valve, trap system, Chinese famous brand stop valve, steam instrument1
54HCIP unit   
55HCIP system3*3000LThree tanks, single circulation, Semi-auto CIP, double layers insulation tank, tank material SUS304 stainless steel,acid&alkali tank with stirrer, high&Low liquid level alarm system, Spirax Sarco temperature auto control, JUMO temperature sensor, Shanghai YUAN brand progress pump 1 pieces, 20T/H, pumping lift 36M,300L concentrated acid & alkali tank which material is SUS316L , The USA imported pneumatic diaphragm pump two pieces.1
56RCIP return pump20T/HSUS316L, 24m lift, mechanical seal, ABB motor2
59IInstallation part   
60I-1product piping system CIP pipeline,processing pipeline and sewage pipeline of all the equipment from Beyond, and also all the needed valves, meters, ISO standard (Φ63,Φ51, Φ38 etc), SMS round thread standard1
61I-2power piping system including equipment steam pipeline(carbon steel pipe), ice water pipeline(Hot dip galvanized pipe), tap water(Hot dip galvanized
) and compressed air pipeline(carbon steel pipe), and also needed valves,meters, not including the insulation of the pipes, buyer connect main pipe to required position
1
62I-3electrical distribution cabinets including all the Beyond Provided equipments' power control cabinets and site control cabinets in the main workshop, made of stainless steel SUS3041
63I-4electric distributing system 
All the needed cable and related electric parts for installation(cable, support, flexiable tube etc) of Beyond equipment
1
64I-5installation and commissioning cost 
installation and commissioning on the equipments from seller's(Beyond) company,customer offer installation tools(welding machine, cutting machine, flat machine etc) and installation consumable materials(stainless steel welding sticks, carbon welding sticks, electric power, argon etc)
1


Second press

Peeled pineapple pulp is conveyed to a screw juicer for further extraction. In order to make full use of raw materials, you can add water to pineapple dregs for secondary extrusion.

Spiral Juicer apple juice processing


Pineapple juice filtration in pineapple juice processing line

The juice filter is used after the juicer of the mango juice processing line. It can remove all suspended solids, fibers and colloidal particles by centrifugal force. In this way, it can further refine pineapple juice. The pulp size of refined pineapple juice is less than 0.8mm.


Pineapple juice degassing in pineapple juice processing line

The vacuum degasser is used to remove the air in the juice to inhibit oxidation and browning. By eliminating the gas attached to the particles, it can prevent the solids from floating and improve the appearance of the juice. Degassing can also reduce the foam in packaging and sterilization and reduce the corrosion of containers. Generally, degassing is performed after homogenization and before filling.


The pineapple juice degasser is made of high-quality materials, the part in contact with the juice is made of stainless steel, and the sealing ring is made of food grade rubber.



Sterilization of pineapple juice in pineapple juice processing line

Fruit juice is usually sterilized by high and short sterilization and processed for 15-30 minutes at (93 ± 2) ℃.

The juice sterilizer can realize high-precision temperature control and rapid cooling, thus shortening the sterilization time. High quality stainless steel is used to ensure hygiene, and stepless speed regulation realizes continuous operation.


Pineapple juice cooling in pineapple juice processing line

The sterilized pineapple juice is sent to a heat exchanger where they transfer heat to the newly extracted juice. After this process, the temperature of sterilized pineapple juice was reduced to about 50 ℃. Meanwhile, the raw juice is preheated.


Pineapple juice filling for pineapple juice processing line

Thoroughly clean and disinfect the juice bottle before loading the pineapple juice into the juice bottle. When the juice is cooled to the appropriate temperature, it is filled into a bottle and completely sealed. Then wipe the water off the bottle, label it and store it in the warehouse.

China 380V 50Hz Pineapple Processing Line For Concentrated Juice supplier

380V 50Hz Pineapple Processing Line For Concentrated Juice

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