Small scale tomato paste processing line Tomato Processing Plant and Manufacturer

Small scale tomato paste processing line Tomato Processing Plant and Manufacturer




Tomato sauce production plants can make tomato sauce from red ripe tomatoes, which not only retains the more primitive tomato flavor, is 100% additive free, and is easy to store and transport. We can sell ketchup to small ketchup factories, and we can also produce ketchup using ketchup to enrich our final products.

Equipment characteristics

SUS 304 stainless steel
The complete tomato sauce production factory is made of SUS 304 stainless steel to ensure the hygiene and safety of the tomato sauce production process.

Safe and reliable
The fully automatic PLC control system, automatic fault alarm system, and comprehensive safety guarantee mechanism ensure the safety of tomato sauce processing plants and personnel.

energy conservation
The design concept of energy conservation and emission reduction is more than 20% more energy-efficient than that of tomato sauce processing plants in the same industry.
Process flow of tomato sauce production factory
Washing, preheating, crushing, pulping, concentration, sterilization, and filling


Tomato bubble washing machine
Tomato bubble washing machine, also known as tomato floating washing machine. It is equipped with a spray cleaning device. Driven by the water in the conveying trough, the tomato follows the water flow into the next process. The clever double-layer design allows the sand and gravel to settle to the bottom layer and be discharged.

Tomato preheating machine
Before crushing tomatoes, we need to preheat them, pour the washed and drained tomatoes into boiling water, and blanch for 2 to 3 minutes to soften the flesh for easy crushing and pulping.

Tomato crusher
The tomato crusher is suitable for crushing berries such as tomatoes. It can also crush pre cooked and softened tomatoes with a particle size of 5-8mm. At the same time, it completes tomato crushing in a completely airtight cavity, with better hygiene conditions and lower noise compared to ordinary crushers.

Crushed tomato buffer tank
It can temporarily buffer 5000 liters of crushed tomatoes without causing any harm to the human body. Due to 304 food grade stainless steel material.

Tomato flesh making machine
This utility model is suitable for the separation of tomato pulp residue after crushing and pre cooking. The first channel is coarse pulping, and the second channel is fine pulping. This equipment has the advantages of reasonable structure, high efficiency, high pulp yield, fast separation speed, large production capacity, and good stability.


The main equipment used in ketchup or ketchup preparation are:
• cleaning device
• washing water filtration unit
• sort conveyors
• fruit processing plant
• pulp and finisher
• vacuum evaporator
• double jacketed steam kettle
• pasteurizer
• formula cans

Brief Information:

Features of Tomato/Carrot processing line
1. Flexible configuration to make the line, according to different requirements for the end products, some exact equipments with different functions are flexible chosen, for example: debitterizing, deacidification, oil refiner, evaporation etc.
2. According to different investment value and product structure, client can require average, middle level or high level processing equipments.
3. End product with pure flavor, bright color, and high output percentage;

Production line machine composition:

fruit collecting and feeding;
tomato washing machine;
tomato sorting machine;
cold break tomato pulping machine;
tomato puree storage tank;
tubular tomato pre-heating machine ;
tomato refining machine;
tomato paste/sauce/ketchup evaporator;
tomato paste/sauce/ketchup storage tank;
tomato paste/sauce/ketchup sterilizer;
tomato paste/sauce/ketchup aseptic filling machine.

Specifications:

Vacuum continuous evaporator for tomato sauce
The vacuum continuous evaporator for tomato sauce is suitable for continuous evaporation of liquid materials such as tomato sauce under vacuum and low temperature conditions, achieving the effect of concentration into tomato sauce.

Tomato sauce ultra-high temperature sterilization machine
This tomato sauce UHT integrates heating, sterilization, cooling, and heat recovery, which can reflect real production data. Adopting a four layer shell structure, where the thermal medium or refrigerant is distributed in the inner and outer layers, and the material liquid passes through the middle layer.

The inner and outer layers are heated or cooled, and the heat exchange area is large; The specific heat capacity of water is large, ensuring stable and uniform sterilization temperature and good sterilization effect; Adopting PLC automatic control, sterilization temperature parameters can be freely set according to different materials.

Sterile barrel filling machine
The sterile packaging of concentrated tomato sauce and other liquids allows products to be stored at room temperature for more than a year, saving costs and risks of low-temperature refrigerated transportation.




Tomato sauce production plant
The unique water flow conveying design not only greatly improves the conveying efficiency, but also does not damage the tomato skin.
The application range is wide, and tomato sauce processing plants are also suitable for the production of chili sauce.
Adopting a CIP cleaning system, there is no need to dismantle the pipelines of the tomato sauce production plant, making it easy to clean and maintain, reducing the labor intensity of workers.
Two effect concentrators can evaporate simultaneously, and we can use secondary steam, which reduces the total energy consumption compared to single effect concentrators.

Work flow chart

Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.

Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.

Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.

Production range:

Processing Machinery For Various Fruits and Vegetables

Conveyor and elevator series

Washer and sorter series

Pulper and crusher series

Evaporator and deaerator series

Stainless steel tanks series

CIP cleaning series

Crate washing machine

Various Fruits and Vegetables Production Lines

Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.

Complete unit of Chinese date/Jujube and hawkthorn processing line

Complete unit of sea-buckthorn processing line

Complete unit of peach / apricot and plum processing line

Complete unit of pineapple / mango and other tropical fruits processing line

Complete unit of tomato processing line

Complete unit of apple/pear processing line

OUR MANAGEMENT PHILOSOPHY:

Reputation from quality;

Trust from sincerity;

Praise from specialization;

Development from innovation;

Social benefit from corporate benefit;

OUR CORPORATE CULTURE

Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.

Honest Operation:

As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.

Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.

Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.

Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.

People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.

Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.

Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.