Product Details
Solar Module Frame Section Roll Forming Machine
1. Main spec. of line:
- Full line power: about 30KW
- Line speed:40-50m/min
- Forming station: about 40 stations
- Shaft:65mm
- Drive by gear box of each station
- Roller material: D2
- Saw fly cutting, cutter material HSS
- Motor: Siemens
- Servo and control system:Mitsubishi/Siemens/Panasonic
2. The Chart of Process Flow
3T double head Un-coiler—Feeding—Roll Forming—Rectify—Track Fly Saw
Cutting—Out table
3. Specification of Components
1)Forming machine |
Feeding device | Length 0.5m sheet positioning guide table (1 piece) |
Forming stands | About 40stations+1station of rectify |
Machine frame | 400H beam welding,surface milling |
Machine structure | Wire electrode cutting |
Shaft diameter | Φ65mm; 40CR, quenching and tempering |
Roller | Material: Cr12,heating hardness treatment HRC55-58 |
Forming speed | 30-50m/min |
Power | 11kw x2 motor MITSUBISHI |
Drive | Motor➔Reducer➔Gear box➔Transmission shaft➔Roller |
|
2) Track fly saw cutting |
Function | Cut profile into specified length. |
Structure | - Cutting method: burr-free flying saw cutting
- Lying sheer ,ball screw min diameter - 50 mm
- Adopt track fly saw cutting
- Servo power for track :1KW MITSUBISHI
- Cutting power:3KW MITSUBISHI
- Cutting after forming: Cut the sheet after roll forming to required
length
- Material of blade: high speed steel with heat treatment 58-62°
- Length measuring: Automatic encoder length measuring, Omron
- Single encoder to use at forming mill for both length rolling &
for cutting.
- Tolerance of length: +/- 1.5mm
|
|
3) Out table |
Function | It is used to connection end product |
Structure | - Ordinary discharge
- Support roller material: 45# steel
- Width:according to the final
- Quantity:3
|
4. Machine photos for reference
5. Safety and Protection of Equipment
- Electrical automation system has overload protection, open circuit
protection, emergency stop function and other safety protection
measures.
- Pinch roll, connection shaft, rotary chain and bare brake block,
operating body must are fitted with protective cover.
- Equipment dangerous position and important parts are fitted with
warning mark.
- Rotary body mark with clear color, which is different from
equipment color
(Yellow is used).
6. Technical Documents (Provided by Seller)
No. | Data provided | Remark |
1 | General layout and foundation drawing | Chinese and English |
2 | Hydraulic schematic drawing | Chinese and English |
3 | Electric wiring drawing | Chinese and English |
4 | Packing list (package, weight and size) | Chinese and English |
5 | Operation manual (operation and maintenance) | Chinese and English |
6 | Wearing parts drawing | Chinese and English |
7. Spare parts(provided by seller)
No. | Tools | Quantity | Wearing parts | Quantity |
1 | Moon Wrench | 1pc | Bearing | 2pcs |
2 | Adjustable wrench | 1pc | Proximity switch | 2pcs |
3 | Allen wrench | 1set | Gap adjustment bolt | 4pcs |
4 | Flat-head Phillips screwdriver | 1set | Control button | 2pcs |
5 | Oil can | 1pc | Relay | 2pcs |
Company Profile
Zhangjiagang Saibo Science & Technology Co.,Ltd. is a
professional manufacturer specializing in the developing and
exporting of roll forming machine such as Metal roof &wall
panels machines, C&Z-shaped pulins machines drywall Stud-track
forming machines , Metal decks machines ,No- girder and
Columnitation curves forming machines, Guard rails forming machines
,Downspout pipes forming machines and so on. Our company, which is
located in zhangjiagang city ,.is close to Zhangjiagang Economy
Development Area and Shanghai City with superior geographic
position and convenient transportation.
Since 90s ,in the 20 centruies , the market for steel structure
building industry boomed but with the development of steel
structure industry ,the shorter period for construction and
beautiful extermal appearance, as well reasonable price was
occupied in the market of building industry.
Zhangjiagang Saibo Science & Technology Co., Ltd engaged in the
steel structure industry in many years and devoted to developing
some steel structure machines with a professional technology and
reasonable price, we supply the best machines for our new and old
costomers .In particular, we are a leading exporter in the field of
steel structure construction, and can provide professional service,
high quality ,through design, and installation. Our goal is" future
by heartiness, faith leads to the world"
Warmly welcome to visit our factory and we are looking forward to
cooperating with you for mutual benefits.



