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1. APHEV KIT Power Supply System for Plug-in Hybrid Vehicle
1) Summary
ACREL PHEV CONVERSION KIT is an add-on battery system for Toyota
Prius 1997-2013 model. This kit contains two 24V-80Ah Lifepo4
battery packs, a charger, a DC/DC converter, a BMS and a
BSM(battery system monitor). After being charged by household
electricity within 5-6 hours, the kit can provide 127Vdc through
DC/DC converter to charge the factory-installed battery, giving the
Prius up to 35 extra kilometers all-electric. This is good news for
commuters to work or town within 15km every day. It is easy for you
to calculate how much money you can save in a day.
Installation of the kit is easy too. Rewiring of the car is not
needed! Changes of software is not needed! What you need is proper
tools, our guidance manual and video.
The Conversion kit has an additional function. Connected with an
inverter, it can serve as a mobile power supply. Having a barbecue
with electric barbecue stove powered by your Prius will add more
fun to your weekends.
Enjoy your Prius, enjoy your life!
2) Composition of System
●LiFePO4 lithium-ion battery pack
| Item | Parameter |
Nominal voltage | 48V | |
Nominal capacity | 80Ah | |
Number of module | 2 | |
Size of module(L*W*H) | 380×290×145 (mm) | |
Wight of module | 24Kg | |
Rated discharging current | 120A | |
Discharging current (Max.) | 150A | |
End of discharge voltage | 43-45V | |
End of charge voltage | 56V | |
Rated charging current | 15A | |
Internal resistance | ≤25mΩ | |
Waterproof class | IP54 |
●DC-DC convertor
| Item | Parameter |
Input voltage | 44-64V | |
Input under-voltage protection | 45±1V | |
Input over-voltage protection | 63±1V | |
Output power | 5000W | |
Output voltage | 144V-390V | |
Output current | 22A | |
Standby power consumption | <1mA | |
Efficiency | ≥90% | |
Insulation resistance | Input~Out: ≥10Mohm@1000Vdc Input~Case: ≥10Mohm@1000Vdc Output~Case: ≥10Mohm@1000Vdc |
●BMS
| Item | Parameter |
Application | 16 Cells (LiFePO4) | |
Input voltage | 36 – 60V | |
Working current | < 2mA | |
Standby power consumption | < 20mA | |
Cell voltage measurement accuracy | < 0.005 V | |
Equalizing current | 1.5A | |
Temperature measurement error | ±3°C | |
Cell over-voltage protection | 3.65V | |
Cell under-voltage protection | 2.5V | |
Cell low temperature protection | ≤3℃ | |
Cell sampling period | ≤0.5 s | |
Working temperature | -40~90℃ | |
Communication interface | CAN 2.0 A | |
Operative norm | ECE-R10, CE, FCC |
●Charger
| Item | Parameter |
Size | 230×135×70(mm) | |
Input voltage | 110V/60HZ or 220V/50HZ | |
Input power (Max.) | 900W | |
Output current (CC mode) | 15A | |
Output voltage (CC mode) | 56V | |
Efficiency | ≥90% | |
Working range | -10~40℃ | |
Withstand voltage test | Input~Output: 1500Vac/10mA/2min |