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LB Series Multi-function Granulator &Coater
DLB.pdf DLB-200.pdf
Product Description
DLB Series Multi-Function Granulator & Coater is a new type of
solid ingredients/ material preparation equipment, that integrates
granulating, coating, fluidizing and rotating granulating together.
It is mainly applicable for granulating, pill making and coating in
pharmaceutical, chemical, foodstuff and so on industries, such as
granules to be pressed to tablets, or to be filled into capsules,
granules for other Chinese and Western Medicine, solid drinks,
especially controlled release capsules and granule.
Principle:
Spray coating can be performed – usually in batch processing – in
all fluidized bed systems. For some coating applications, a
continuous process is also available. The film material is applied
as a solution, suspension or melt. Caution should be taken here
that no liquid bridges form during application in order to avoid
undesirable agglomeration.
When coating using a solution or a suspension, the liquid serves to
transport the solids to the surface of the particles. When a melt
is used for coating, in contrast, the coating material is
one-hundred percent spreadable. YIBU technologies permit an optimal
retention time of the particles in the coating zone. This assures
outstanding coating qualities.
Coating can take place as top spray, tangential spray, bottom spray
or rotor process, depending from which direction the particles are
being sprayed. These methods can all be performed in a single,
modern fluidized bed system. Customized for your needs.
Function
▪ Tangent spray technique: pelletizing, covering, coating
▪ Top spray technique:granulating
▪ Bottom spray technique:coating
Tangent spray technique:the material in the fluid bed is pushed upward by the hot air flow,
it will do regular spin rolling movement in the specially designed
container with the influences of centrifuge of the rotary plate,
centripetal force of material container, the air flow back and the
gravity. The liquid sprayed at a tangent direction make the
material into core of pills, which are coated by powder from
tangent spraying to get required tighten fine pellets.
Top spray technique: the material in the fluid bed forms upward. Flowing state pushed
by the hot air flow, then combined into granules gradually by the
liquid sprayed from upward, and irregular granules will be gotten
after drying.
Bottom spray technique: the material is pushed upward from the bottom of the flow leading
pipe by hot air flow and sprayed back, and coating liquid is
sprayed from bottom of the flow leading pipe ,and coated onto the
materials moving in the same direction to achieve the coating
purpose.
Application
Mixing: For various kinds of fluidizable materials, such as powder,
granules, micro-granule etc. Because of multi-dimensional movement
(horizontal, tangent and radial direction), the mixing effect is
very good.
Granulating: Spray adhesive onto powder to produce granules with
various diameters.
Coating: Efficient for to coat powder, granules and microgranules.
Thermal Material Coating: Suitable for coating powder, granules and
micro-granules with thermal wax.
Spray Drying: Spray liquid or suspension onto powder so they should
be dried.
Cooling: This equipment might also be used for cooling powder or
granules.
Technical Paramenters
Spec | DLB- | 5 | 15 | 30 | 60 | 120 | 300 | 500 |
Max working capacity(L) | Top spray | 22 | 45 | 100 | 420 | 620 | 1100 | 2000 |
Bottom spray | 15 | 35 | 90 | 400 | 550 | 900 | 1600 | |
Electric heater power (kw) | 21 | 27 | 45 | 81 | 135 | 234 | 315 | |
Range of temperature (°C) | 0-120automatically regulated | |||||||
Consume of steam (kg/h) | 60 | 100 | 180 | 220 | 366 | 600 | 1000 | |
Power of fan (kw) | 5.5 | 11 | 15 | 22 | 30 | 55 | 75 | |
Amount of compressed air (m3/min) | 0.6 | 0.6 | 0.9 | 1.1 | 1.3 | 3.0 | 4.0 | |
Weight (kg) | 1450 | 1800 | 2600 | 3450 | 4000 | 6500 | 8000 |
Overall dimensions
sizes | A1 | A2 | A3 | B | C | ØD | E1 | E2 | G |
5 | 3210 | 3210 | 2810 | 2140 | 920 | 500 | 3260 | 2610 | 740 |
15 | 4060 | 4060 | 3660 | 2280 | 970 | 800 | 4100 | 3410 | 970 |
30 | 4400 | 4400 | 4000 | 2520 | 1130 | 1200 | 4600 | 3750 | 1420 |
60 | 4800 | 4800 | 4400 | 2900 | 1180 | 1400 | 5000 | 4100 | 1620 |
120 | 5100 | 5100 | 4700 | 3000 | 1380 | 1500 | 5300 | 4400 | 1620 |
300 | 5760 | 5760 | 5490 | 3465 | 1840 | 1800 | 6500 | 5090 | 1990 |
500 | 6630 | 6630 | 6360 | 4145 | 2145 | 2700 | 7590 | 5960 | 2960 |
Options