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Automatic Continous Sponge Production Line for Foam Mattress Latex / Mattress Memory Sponge
Product Description
Continuous Automatic Low Pressure Foaming Machine with R.S. Pulling System is the automatic horizontal continously foaming machine that make the furniture foam like sofa and mattress. The standard machine was together with 13 kinds of raw material.
For the process of foaming:
Loading all the raw materials inside the material tank with the loading system--control the temperature of the raw material inside the tank with the chiller--check the flow of all the raw materials before foaming--make some small sample test before foaming (make sure the flow and everthing is correct)--Put the karft paper and the plastic film-- foaming process
[Specifications]
Dimension | L33M×W4M×H3M |
Foaming width | 980mm~2250mm |
Foaming height | Under 1200mm |
Foaming density | 8kg/m3~100kg/m3 |
Foaming speed | 2000rpm~7000rpm |
(1)The whole machine parts specifications:
1. Foaming control Platform(standard) L3m×W2.52m×H0.7m
2. Oven declining board (standard) L9m×W0.98m~2.30m
3. Oven side links(standard) L18m×W2.3m×H1.2m
4. Oven machine frame(standard) L18m ×W4m×H3m
5. Oven inner conveyer line (standard) L18m×W2.3m×H0.83m
6. Foam block cutter machine (standard) W2.3m×H1.30m(saw/knife with
cross type )
Motor | Guangdong brand |
Pump | Viking pump & Chinese pump |
Invertor | Siemens brand |
PLC | Siemens |
Temperature | Control system |
Type | Use | Specification | Qty |
Big material tank | PPG | 5m³/δ5mmA3 steel plate, with temperature controlling, stirrer, filter system | 1 |
Big material tank | POP | 5m³/δ5mmA3 steel plate, with temperature controlling, stirrer, filter system | 1 |
Big material tank | CaCo3 | 5m³/δ5mmA3 steel plate, with temperature controlling, stirrer, filter system | 1 |
Big material tank | TDI | 5m³/δ5mm A3 steel plate, with temperature controlling, stirrer, filter system | 1 |
Big material tank | Flame retardant | 2m³/δ3m stainless steel, with filter system | 1 |
Big material tank | MC | 2m³/δ2mm stainless steel, with filter system | 1 |
Small material tank | Si | 180L/δ1mm stainless steel | 1 |
Small material tank | A-33 | 180L/δ1mm stainless steel, with filter system | 1 |
Small material tank | T9 | 180L/δ1mm stainless steel, with filter system | 1 |
Small material tank | H2O | 180L/δ1mm stainless steel | 1 |
Small material tank | Color | 180L/δ1mm stainless | 1 |
Small material tank | Anti-yellow | 180L/δ1mm stainless steel | 1 |
Small material tank | Black | 180L/δ1mm stainless steel | 1 |
Floor powder mixing tank | PPG, POP, Powder | 1.5m³/δ3mmA3 steel plate, with filter system | 1 |
Filter tank | POP, Powder | 1.5m³/δ4mmA3 steel plate | 1 |
How is the packing of the machine?
The entire machine will be nude packing. Some of the parts will be
pack in wooden case. Others will be simple pack with paper or foam
sheet with plastic film.
How many container will be needed for the whole set of machine?
Total three containers is enough 2*40HQ+1*20GP. In order to save
the place and the cost of delivery we will also put some parts that
inside the raw material tank.
We will try the best way to pack all the machine well and also save
the freight cost.
FAQ
Q: How many days for the install and testing of the machine?
A: After all the machine in your factory we will send 1-2 engineer
help to install the machine you must send someone to help about 30
days installation will finished. After that one electrician and one
foaming engineer will come to connecting the cable and run the
machine in 15days. Total 45days the machine can be running.
Q: After the machine testing if we need some engineer to stay in
our factory can you help to find?
A: Sure we can help to hire one experience engineer to work in your
factory but you need to discuss the salary and all details with
him.
Q:During the foaming if we have some problems abt the foam and the
machine how can we do?
A: You can just call our after sale manager explain for the
situation or send some picture we will help to handle within
24hours.