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Continuous Polyurethane Foaming Machine For Flexible Foam With High And Low Rebound
ZHMACH Horizontal Continuously foam machine is the horizontal
continous foaming machine line that can make the foam for mattress
and sofa and flexible foam in low pressure. We use the siemens
invertor/motor and U.S. viking pump and some good spare parts that
good for make the flexible foam. The density we can make is from
D8-D100 and we can add abt 50% of the lime powder during density
above D23.
Main technique parameters and equipments
(1) The whole machine parts specifications:
1, Foaming controlling Platform (standard) L3m×W2.52m×H0.7m
2, Oven declining board (standard) L6.8m×W0.98m~2.3m
3, Oven side links (standard) L18m×W2.3m×H1.2m
4, Oven machine frame (standard) L18m ×W4m×H3m
5, Oven inner conveyer line (standard) L18m×W2.3m×H0.83m
6, Foam block cutter machine (standard) W2.3m×H1.30m(knife belt
with cross type )
7, Side film lift system one set
Main technique specification:
Dimension | Total length 35m×Total width 4m×Total Height 3m |
Foaming material Group | 13 groups, man-machine interface, both manual and automatically computer control |
Foaming width | 980mm~2250mm |
Foaming height | Max 1200mm |
Foaming density | 8Kg/m³~100kg/m³ |
Foaming speed | 2000r/min~7000r/min |
Max total output | 300kg/min |
Material spraying way | ① The way of down sprayer head (upper, down, front, back can be adjusted) ② the way of trough overflow pipe. |
Controlling way of foaming | ①PLC controlling, can continuously foaming two different formulas
in one time |
Mixing –head motor | 37kw |
Total power | About 90kw |
Pneumatic, flow meter equipments types
Model | Pass Caliber | Use | Qty | Brand |
K-301L/75DA cross valve | G2″ | POP, PPG,CaCO3,Foam | 3 | Korea |
K-301L/63DA p cross valve | G1″ | TDI foam | 1 | Korea |
K-301L/32DA cross valve | G½″ | Other small material, Flame retardant, Anti-yellow | 9 | Korea |
DK800 glass flow meter | 20-200 L/h | AIR | 1 | China |
FA10-15 glass flow meter | 40~400L/H | H2O | 1 |
|
FA10-25F glass flow meter | 150~1500L/H | MC | 1 |
|
FA10-25F glass flow meter | 600~6000L/H | TDI | 1 | |
Transducer speed adjusted head | Φ25*2000mm | foam | 1 | Qianghui |
How is the packing of the machine?
The entire machine will be nude packing. Some of the parts will be
pack in wooden case. Others will be simple pack with paper or foam
sheet with plastic film.
How many container will be needed for the whole set of machine?
For the standard YAFA-Automatic continous foam machine Total three
containers is enough 2*40HQ+1*20GP. In order to save the place and
the cost of delivery we will also put some parts that inside the
raw material tank.
We will try the best way to pack all the machine well and also save
the freight cost.
We will help to design the layout of the machine that put in your
factory.
We will send 2-4 experience engineers to install and testing the
machines.
We will teach your engineer how to operate the machine and how to
maintain the machines.
We will give you the machine operation manual and the best
formulation for target products that you are going to make.
We will help to buy the best raw material for making the foam if
you needed.
FAQ:
Q: How many days for the install and testing of the machine?
A: After all the machine in your factory we will send 1-2 engineer
help to install the machine you must send someone to help about 30
days installation will finished. After that one electrician and one
foaming engineer will come to connecting the cable and run the
machine in 15days. Total 45days the machine can be running.
Q: For the cost of the engineer how much I need to pay?
A: You need to pay USD40 one day for one engineer and also need to
pay for the visa fee turn-round ticket fee and food hotel.
Q:What kind of raw material tools we need to prepare for the
testing?
A: We will send you a list for the tools that you need to prepare
for testing and also can help to buy if you required.
Q: After the machine testing if we need some engineer to stay in
our factory can you help to find?
A: Sure we can help to hire one experience engineer to work in your
factory but you need to discuss the salary and all details with
him.
Q:During the foaming if we have some problems abt the foam and the
machine how can we do ?
A: You can just call our after sale manager explain for the
situation or send some picture we will help to handle within
24hours.
The main part of the machine