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16 - 32 OZ LDPE Plastic Squeeze Bottles Extrusion Blow Molding Machine SRB70D-3 , 500ml HDPE Round Bottle Blow Molding Machine , Small Plastic Bottle Making Machine
QUICK VIEWS
1. SRB70D-3 is double station triple head hdpe bottle blow molding machine for 1000ml as maximum. 2. Its output for 500ml round bottle is 900Pcs/hour, output for 1L round bottle is 750-800 Pcs/hour. 3. On-line auto-deflashing mould is supported to achive scraps automatic removing driven by pneumatic cylinder. |
TECHNICAL PARAMETERS
Machine Model | Plastic Container Making Machine |
Max Product Volume | 1 L |
Machine Weight | 5.5 Tons |
Machine Size | 3.8 x 2.2 x 2.5 m |
Screw Diameter | 70 mm |
Plasticizing Capacity | 90 KG |
Clamping Force | 68 KN |
Platen Size | 320 x 390 mm |
Platen Opening Stroke | 150~500 mm |
Max Mould Size | 360 x 360 mm |
Triple Head Central Distance | 110 mm |
Max Product Diameter or Width | 85 mm |
Material Cutting Method | Hot Cutting |
Max Die Diameter | 100 mm |
Total Power | 48.5 KW |
Average Energy Consumption | 31.5 KW |
Click picture above to see SRB70D-3 working video
PRODUCTION ARRANGEMENT
1. Machine Foundation Size: 3.5 x 2 m 2. Production Area: 7 x 5 m 3. Minimum Workshop Height: 3.0 m 4. Air Supply Requirement: 1.0m3/min, 0.6Mpa 5. Water Supply Requirement: 8 Tons 6. Machine Power Consumption: 32.5 KW 7. Production Line Power Consumption: 45 KW 8. Whole Line Electricity Arrangement: 250 Amps 9. Minimum Workers Number: 2 Workers |
PRODUCTION FLOW
The working flow of 5L double station plastic container manufacturing machine production flow is basically like this. The PLC in the electronic control case sends the instruction, the hydraulic system receives the instruction, the fuel tank and the motor start to operate, drives the screw to run, and extrudes the embryo through the die head. The opening and closing mold begins to be closed, the needle is blown, cooled, and plastic products are formed.
MACHINE FEATURES
► Control Unit: WISETECH total machine programmable controller controller and ture colorful touch panel. English parameter process setting, state monitoring and products counting are convenient and intuitionistic. PLC automatic temperature control model.
► Hydraulic Unit: It adopts international famous Japan YUKEN brand
hydraulic valve and seal, proportional control. And has features of
high stationarity and reliability, accurate operation, long
longevity, quick response and so on.
► Extrusion Unit: Hard gear surface decelerator; famous Delta
inverter adopts Italian technology; Screw speed regulation adopts
variable-frequency speed regulation control system. It has the
features of stable rotate speed, powerful power, energy-saving and
so on. Mixing screw has wide applicability to raw materials and the
plasticization quality is even better. Energy-saving machine barrel
and A-alloy heaters are adopted for heating
► Die Head Unit: With single cylinder material-center-in
accumulator head, is smooth and dependable. This die head adopts
German technology and is made by special imported steel.
► Clamping Unit: Adopts fixed mould open-closing system,fast and
balanced.
► Blow Fitting Unit: Down blowing fitting is equipped.
► Lifter Unit: Four turbine reducer liter, lifting balance, quick,
stable.
► Electrical Components: All of the electrical components are made
in Japan and Taiwan.
Extrusion System
The extrusion system includes gear box, extrusioin motor, inverter,
screw, barrel, head and die. The extruder adopts gradient mixing
type with high-speed energy saving design. Material of screw: High
quality nitriding steel 38CrMoAlA,with nitriding surface
HV≥800,brittleness≤2. Material of barrel: High quality nitriding
steel 38CrMoAlA,with nitriding surface HV≥900,brittleness≤2. The
head runner has good design and head matel is processed for higher
hardness. The die and core will be made according to your product
design and size.
Clamping Unit
Clamping unit is composed of front & back platens, clamping
seat, carriage seat, mould stroking & clamping hydraulic
cylinders, synchronizing mechanism, with the structure of nether
crank design. Platen movements open & close, carriage up &
down is assisted with linear guide rails & ball bearing sliders
to increase action smoothness and position precision. The end
positions & slow speed positions are controlled by proximity
switches or transducers. Our nether bent arm central clamping
structure insures the clamping force bearing to mould in balance,
easy for scraps auto-deflashing, also good for mould's lifespan.
Electric Control
The electrical control system is composed of operation panel,
temperature control module, PLC, input & output module,
proportion board, contactors, voltage stabilized source, air
swtiches, mid relays, proximity switches, inverter and motors. The
operation panel contains power switch, touch screen, alarm, hot
cutter knob, auto cycle button, emergency stop button, action
reversion button, extruding speed button.
Hydraulic System
The hydraulic system is mainly composed of motor, pump, pressure
regulating valve block, reversing valve blocks, cylinders and oil
chillers. It controls platens open & close, carriage up &
down, extrusion system up & down, blow pin actions, or even
spinning cut and so on. Our hydraulic system has been updated with
proportion valve and mechanical shuttle valve for action stability
and precision. It insures the oil pressure output fast but smooth,
action performance is quick but with less impact.
Water & Air Supply
The pneumatic system contains air cylinder, air valves, air
filters, air tubes, fast plugs and so on, for controlling the
actions of head inner blowing, blow pin blowing, auto-deflashing,
or pushing in & out for some special moulds. The necessary air
pressure is 0.4~0.6 Mpa, air consumption is 0.6~0.8 M3/min. The
water system contains water distributing blocks, ball valves,
tubes, connectors and so on, for chilling the screw & barrel,
hard gear box, blowing units and moulds. The necessary water
pressure is 0.2~0.4 Mpa, water consumption is 2500L/hour.
Automatic Production
our machine supports auto-deflashing control system and pneumatic
hardware, the scraps can be on-line removed automatically through
auto-deflashing mould. Scraps fall down and slide outside of
machine through a slide channel. The finished products are pushed
out from another side together with platen carriage down action
with the guidance of bottle collective shelves. The conveyer system
can be equipped to take scraps into crusher, and convey the
finished products to leakage tester or packing table. During the
producing period, the machine can work automatically without the
worker's help.
Working Flow Arrangement
The whole producing line totally need 2 workers. Worker No.1 takes
charge of material mixing and feeding, he collects the crushed
scraps into color mixer, operate the material mixing of new
material, crushed material and color master batch. After mixing he
carries material into material source tank, the auto-loader will
feed material automatically. The other worker takes charge of
bottle packing, and take the packaged bottles into storage area.