LMS Cable Tray Roll Forming Machine 140 - 840mm Width Continual Punching Mould

LMS cable tray high speed scaffolding walk board roll forming,Auto Galvanized Steel Cable Tray Cold Roll Forming Machine

Company Introduction

Our S&G series offers you flexibility, productivity and long lasting stability. Our lines are featured with cassette design (Subjected to client’s requirement), allow you to change quickly a profile to another. A multi-stage punching machine or a standard hydraulic press can be chosen in the punching stage per actual product. A fly shear/Saw is also optional up to the client.

Brief introduction

This cable tray roll forming machine is a professional roll forming machine for steel sheet cold-form industries. It can continuous form the steel sheet according to customer’s requirement, automatically cut to length. This equipment has many advantages, such as high forming speed, low noise, stable transmission, easy operation, good look etc.

This machine is able to roll form two different profile(tray&cap) by adjusting the rollers.

Technical parameters

High quality cable tray and trunking roll forming machine

1, Equipment capabilities

It can according to the need to produce the steel width (60mm≤§≤860mm), many kinds of specification electric cable bridges and other structure product.

Product speed by punching: 2.55m/min

Continuous rollforming speed: 1015m/min

Material thickness: 1~2mm

Material require: Q235 cold roll steel

Production line has automatic and manual two operating mode, may realize the linkage and the partition revolution work.

2, Main composition of machine

This unit consists of the decoiler, ML-900 flatting, 200 punch, die, servo feeding, guider, main roll forming machine, follow cutting, cut-to-length part, recoiler, electrical control cabinet; etc.

3, Each part major technical parameters

3.1 Drive decoiler

Material width:860mm

Material weight:6000kg

Material inner diameter:508mm

Material outer diameter:1200mm

Drive power: electromotor and speed reducer integration, 4KW frequency conversion electromotor

Frame type: cantalever inner support, manual handle afterbody, pneumatic press cantalever.

3.2 Flatting

Working rolls: 11 rolls, up 4/down 5, the residual 2 rolls is clamp deliver rolls.

Flatting bound: material thickness 12mm, material width 100860mm

Drive power: 5.5kw frequency conversion electromotor

Speed reducer model: ZQ250

flatting speed:310 m/min

Parenthesis up and down a pair of fortified wheel

3.3 Continual punching mould

Amount: Each kind of width specification 1 set dies, total 6 sets

Die require: Cr12 quench
It finishes punching and cutting in one time.

3.4 Servo feeding Device

Servo electromotor power: 4.4kw

Multistage type feeding, memory ten group of memory functions

Man-machine contact surface numerical control system

Uses Mitsubishi servometer

3.5 Holds material (use in cushion section)

The roller type, the both sides have the bearing support, 3 sets, use in holding the material and under the deposited material spacing.

3.6 Guider

A pair of horizontal roller and two pairs of vertical guide rolls, total 1 sets.

3.7 Main roll forming machine

Type: GY180(Extra wide)

Rack structure:Dragon Gate type memorial arch frame

forming frame: 22 sets

Forming variety: bridge frame

material max width:860mm

material max thickness:≤2.0mm

forming width: 75-600mm

forming height: 50-100mm

The diameter of the roller axis: 85mm

Roll mould material: Gcr15,quenching treatment:HRC58-62°

Drive type:30kw frequency conversion electromotor, ZQ500 Main speed reducer

Autocephaly distribute gear case

3.8 Electrical control

3.8.1 Main operation control cubicle

Amount: 1 set

Frequency conversion: 3sets(in main control cubicle, control decoiler, flatting and roll forming machine)

PLC control: 1 set

8 inch liquid crystal touchscreens

All electrical element is the Mitsubishi original installation brand

3.9.2 Assistant control cubicle

Amount: 3 sets (follow decoiler, flatting, roll forming machine)

Control styp: manual handle

4, Produce condition

capability: about 71.5kw

gas fountain: 0.9 cube/min

Production land area: 33m*3m

5, Machine Parameter

Technological process

Uncoiler—Feeding—Leveling—Punching & Cutting—Roll forming—Output table

After-sales service

Technical Support

Fully providing technology supports both within and after the warranty period. Feed back to our customers at the first time.

Spare Parts

Promptly providing spare parts and wearing parts.

Upgrade

Improve technology and upgrade of equipments.

Other service

Raw Materials

Supply of raw materials made in China with good quality, quick delivery and reasonable price

Finished products purchase

Machine Picture:

Established in 2010, S&G Engineering Solution Co.,Ltd. is a proven leader in design and manufacturing of roll forming and coil processing equipment. S&G is a Chinese owned company with a global footprint and is successfully aligned to meet the growing needs of its customers from concept and design to the commissioning of major projects.

S&G supplies roll forming lines to many key metal processing industries applying experience and lessons learned to every customer’s project. Its standard equipment is well known in the industry for its quality, robust design and longevity of performance.

As well, S&G has supplied many customers with custom roll forming lines and specialized equipment for their specific applications. These include large capital projects for significant national and multinational companies.

The cornerstone of S&G’s offerings is its portfolio of roll form tooling knowledge. Its competitive advantage lies in responding to the modern demands of metal product needs, helping its customers stay on the leading edge.

For more information on our roll forming machinery solutions or steel processing equipment, contact us today.