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Application features:
The flame spraying-remelting powder is fed to the fixed oxyacetylene or oxyhydrogen flame through the powder feeding tank, and the semi-molten metal powder forms a mechanically and physically bonded coating on the surface of the sprayed substrate, and after remelting, the sprayed surface layer is combined with the base alloy. The spraying efficiency is 1-9kg/h, and the coating thickness is 0.1-3mm.
The principle of plasma arc spraying is similar to that of flame spraying. The difference is that the spraying heat source is a high-speed and high-temperature arc, and the density can reach 95-98%. The spraying efficiency is 2-8kg/h, and the coating thickness can reach 0.1-2.5mm.
High-speed flame spraying (supersonic spraying, HVOF), moderate flame temperature, speed up to 700m / s, density of more than 97%, efficiency of up to 9kg / h, coating thickness of 0.05-2.5mm.
Plasma transfer arc welding is highly automated, with spray efficiencies as high as 12 kg/h and coating thicknesses of approximately 1-6 mm.
The laser cladding spraying efficiency is about 8kg/h, the coating thickness is 0.5mm, and even more than 4mm.
Alloy | Norminal Composition(wt%) | Remark | ||||||||
C | Si | Cr | Ni | Mn | Mo | W | V | Fe | ||
316L | ≤0.03 | ≤1.00 | 16.0-18.0 | 10.0-14.0 | ≤2.00 | 2.0-3.0 | - | - | Bal. | |
304L | ≤0.03 | ≤1.00 | 18.0-20.0 | 8.0-12.0 | ≤2.00 | - | - | - | Bal. | |
310S | ≤0.08 | ≤1.50 | 24.0-26.0 | 19.0-22.0 | ≤2.00 | - | - | - | Bal. | |
4340 | 0.38-0.43 | 0.15-0.35 | 0.7-0.9 | 1.65-2.00 | 0.6-0.8 | 0.2-0.3 | - | - | Bal. | |
S136 | 0.20-0.45 | 0.8-1.0 | 12.0-14.0 | - | ≤1.00 | - | - | 0.15-0.40 | Bal. | |
D2 | 1.40-1.60 | ≤0.4 | 11.0-13.0 | - | ≤0.6 | 0.8-1.2 | - | 0.2-0.5 | Bal. | |
M2 | 0.78-0.88 | 0.2-0.45 | 3.75-4.5 | - | 0.15-0.4 | 4.5-5.5 | 5.5-6.75 | 1.75-2.2 | Bal. | |
M4 | 1.25-1.40 | 0.2-0.45 | 3.75-4.5 | - | 0.15-0.4 | 4.5-5.5 | 5.25-6.5 | 3.75-4.5 | Bal. | |
T15 | 1.4-1.6 | 0.15-0.4 | 3.75-5.0 | - | 0.15-0.4 | - | 11.75-13 | 4.5-5.25 | Bal. | Co:4.75-5.25 |