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TB02 series temperature control switch thermal protector thermostat
TB02 series thermal protectors are small in size, sensitive in
temperature and precise in protection. The lead temperature can be
customized according to customer requirements. The structure is
stable and is particularly suitable for various battery packs,
battery protection boards, and products with small installation
locations. Small in size, easy to install, fast in temperature
sensing, stable in structure, lead temperature can be customized
according to customer requirements, in line with environmental
protection ROHS IS09001 standards, normally open or normally closed
optional.
1 Product Application
TBO2 series temperature control switches are small in size,
sensitive in temperature sensing, and provide accurate and reliable
protection. They are particularly suitable for the safety
protection of temperature sensing cables, battery protection
boards, micromotors and transformers.
2 Appearance and structure:
Serial number | Part name | Material name | Serial number | Part name | Material name |
1 | Housing | PBT CRN7030 | 5 | Fixed seat | PBT CRN7030 |
2 | Moving contact | AgNi/BZn | 6 | Epoxy | 9002A |
3 | Bimetallic strip | 30R | 7 | Moving contact | BZn |
4 | Static contact | AgNi10/BZn | 8 | Wire | 22# 3266 |
3. Performance
3.1 Technical parameters
3.2 Rated operating temperature code and reset temperature:
Product model | Action temperature | Reset temperature | Product model | Action temperature | Reset temperature |
TBO2-BB8D-30℃ | 30±3℃ | ≥20℃ | TBO2-BB8D-80℃ | 80±5℃ | 55±15℃ |
TBO2-BB8D-35℃ | 35±3.5℃ | ≥25℃ | TBO2-BB8D-85℃ | 85±5℃ | 60±15℃ |
TBO2-BB8D-40℃ | 40±4℃ | ≥30℃ | TBO2-BB8D-90℃ | 90±5℃ | 65±15℃ |
TBO2-BB8D-45℃ | 45±4.5℃ | ≥33℃ | TBO2-BB8D-95℃ | 95±5℃ | 70±15℃ |
TBO2-BB8D-50℃ | 50±5℃ | ≥35℃ | TBO2-BB8D-100c | 100±5℃ | 70±15℃ |
TBO2-BB8D-55℃ | 55±5℃ | 42±6℃ | TBO2-BB8D-105℃ | 105±5℃ | 75±15℃ |
TBO2-BB8D-60℃ | 60±5℃ | 45±8℃ | TBO2-BB8D-110℃ | 110±5℃ | 75±15℃ |
TBO2-BB8D-65℃ | 65±5℃ | 48±10℃ | TBO2-BB8D-115℃ | 115±5℃ | 80±15℃ |
TBO2-BB8D-70℃ | 70±5℃ | 50±12℃ | TBO2-BB8D-120℃ | 120±5℃ | 85±15℃ |
TBO2-BB8D-75℃ | 75±5℃ | 53±14℃ | TBO2-BB8D-125℃ | 125±5℃ | 85±15℃ |
TBO2一BB8D-80℃ | 80±5℃ | 55±15℃ | TBO2-BB8D-145℃ | 145±5℃ | 100±15℃ |
TBO2-BB8D-85℃ | 85±5℃ | 60±15℃ | TBO2-BB8D-150℃ | 150±5℃ | 105±15℃ |
TBO2-BB8D-90℃ | 90±5℃ | 65±15℃ | TBO2-BB8D-155℃ | 155±5℃ | 110±15℃ |
3.3 Dimensions:
5A/10A: Metal housing: 20×7.4×3.8mm 15×6.4×3.1 (excluding
insulating sleeve)
Plastic housing: 20×7.4×3.8mm 15×7×3.5mm
Ceramic housing: 20×8.5×5mm
16A: Metal housing: 21.5×8×4.25mm (excluding insulating sleeve)
Plastic shell/metal shell size table | |||
TB02 | Height (mm) | Width (mm) | Length (mm) |
15 long plastic case | 15 | 5.4 | 2.4 |
12 long plastic case | 12 | 5.4 | 2.4 |
10 long plastic case | 10 | 5 | 2 |
There are many shell styles and sizes that are not listed in full. If you need any, please contact customer service.
3.4 Tensile test: The lead end of the product should be able to withstand a tensile
force greater than or equal to 2ON, and the wire should not break
or slip out
3.5 Insulation voltage:
a The lead wires of the product should be able to withstand AC660V
when disconnected, and last for 1min without breakdown and
flashover;
b The lead wires of the product and the insulating shell can
withstand AC1800v, and last for 1S without breakdown and
flashover;
3.6 Insulation resistance: Under normal conditions, the insulation resistance between the
lead wire and the insulating shell is above 100MQ. (The meter used
is a DC500V megohmmeter)
3.7 Contact resistance: The contact resistance of the product should not exceed 50mQ.
3.8 High temperature resistance test: The product is placed in an air environment 50℃ higher than the
rated operating temperature for 96h.
3.9 Low temperature resistance test: The product is placed in an air environment of -40℃ for 96h.
3.10 Vibration test: The thermal protector should be able to withstand an amplitude of
1.5mm, a frequency change of 10 to 55Hz, a scanning change cycle of
3 to 5 times/min, and vibration directions X, Y, and Z, with
continuous vibration for 2 hours in each direction.
3.11 Drop test: The product falls freely from a height of 0.7m once.
3.12 Compression test: The product should be able to withstand a static pressure of 100N
for 1min.
3.8, 3.9, 3.10, 3.11, and 3.12 should meet the following conditions
after the tests:
a The disconnection temperature change should be within +7℃ of the
initial value;
b The contact resistance should be below 100mΩ;
c The appearance should not be significantly deformed;
d The wire should not be cracked or damaged.
4 Lifespan
Under the conditions of rated voltage, current and power factor of
0.7, the product is operated 10,000 times by an external heat
source, and the following conditions should be met:
a The disconnection temperature change should be within +5℃ of the
initial value;
b The contact resistance should be below 100mΩ;
Continue the test until it can operate after 5,000 times.
5 Other matters:
5.1 The heating rate of disconnection temperature detection should
be controlled at 1℃/1min;
5.2 The product cannot withstand strong impact and pressure during
use;
6 Matters not covered by this standard or other requirements of
customers shall be separately established.
There are also these:
Rechargeable battery packs, lithium battery protection boards
Curtain motors, tubular motors, electric motors (electric tools,
etc.) PC circuit boards, temperature sensing cables
Heating pads, medical pads, electric blankets, electric heating
clothing
Fluorescent lamp ballasts, transformers, etc.