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Cone Crusher Low Speed Operation Third Level Crushing Limestone Crushing Equipment
Application fields of mechanical cone crusher
Mechanical cone crushers are widely used in the tertiary crushing of limestone in the mining and construction industry. These machines play a crucial role in reducing large limestone rocks into smaller sizes, making them suitable for various applications.
Mechanical cone crushers consist of a cone-shaped crushing chamber that is lined with wear-resistant materials. A rotating mantle within the chamber gyrates, exerting pressure on the limestone material. As the limestone enters the crushing chamber, it gets compressed and crushed between the mantle and the concave liner.
The primary advantage of mechanical cone crushers in limestone tertiary crushing lies in their ability to produce a well-graded and cubical product. The crushing process ensures that the limestone particles are uniformly crushed, resulting in a consistent product with high quality and desirable properties.
In the field of limestone tertiary crushing, mechanical cone crushers offer several benefits. Firstly, they are highly efficient and capable of handling large volumes of limestone material. This efficiency translates into increased productivity and reduced operating costs for mining and construction companies.
Additionally, mechanical cone crushers have a wide range of adjustable settings, allowing operators to control the size of the final product. This flexibility makes them suitable for producing various sizes of crushed limestone, which can be used in diverse applications such as road construction, concrete production, and landscaping.
Moreover, mechanical cone crushers are equipped with advanced technology and features that enhance their performance and safety. Many modern cone crushers incorporate hydraulic systems for adjusting the crusher settings and clearing blockages, ensuring smooth and reliable operation.
Equipment related parameters
1. Main components: main engine cylinder, main shaft, drum
assembly, driving gear (large and small), crushing plate (dynamic
and static), reducer, motor, etc.
2. Application scope: secondary or tertiary crushing.
3. Main features: low-speed operation, micro-vibration, micro-dust.
4. Maximum allowed feed edge length: 100 mm.
5. Average feed particle size: less than 40 mm.
6. Discharge adjustment range: less than 30 mm.
7. Output: 18-30 tons per hour.
8. Motor power: 15-18.5 kW.
9. Speed: 8-25 rpm.
10.Equipment weight: about 6.5 tons.
Equipment parameter table
Model | XCLA-1200 |
Max. feed size(mm) | 100 |
Average feed particle size(mm) | <40 |
Discharge adjustment range(mm) | <30 |
Capacity(t/h) | 18-30 |
Motor power(kW) | 15-18.5 |
Speed(r/min) | 8-25 |
Weight(t) | 6.5 |
Ensure the safety of mechanical cone crusher
1. Equipment design and manufacturing: The design and manufacturing of mechanical cone crushers comply with safety standards and specifications. They undergo rigorous engineering design, taking into account structural strength, stability and protective measures to ensure safety and reliability during operation.
2. Protection of the crushing chamber: Mechanical cone crushers are equipped with protective shields and other coverings to prevent stones or debris from flying out of the crushing chamber, thereby reducing the risk of injury to operators.
3. Automated control system: Modern mechanical cone crushers are usually equipped with advanced automated control systems that can monitor and adjust parameters during the crushing process. These systems can detect overload conditions, adjust equipment operating parameters, and take timely measures to prevent equipment overload or failure.
4. Safety protection devices: Mechanical cone crushers are usually equipped with safety protection devices, such as protective cover switches, emergency stop buttons, etc. These devices can immediately stop equipment operation in an emergency to avoid accidents.
5. Operational training and procedures: Operators receive necessary training and understand the operating regulations and safe operating procedures of mechanical cone crushers. This includes proper equipment start-up and stop procedures, maintenance requirements, emergency handling, etc. to ensure they comply with safety regulations during operation.
6. Regular maintenance and inspection: Mechanical cone crushers require regular maintenance and inspection to ensure that the equipment is in good working condition. This includes cleaning and replacing worn parts, lubricating equipment, checking electrical systems, etc. to reduce the risk of breakdowns and accidents.
Equipment introduction (picture)