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Long Stability Of Capacifance 2.2uf 185K 225VAC X2 Safety
Metallized Polypropylene Film
Safety X2 capacitors are a type of safety capacitors. Safety
capacitors are used in such occasions, that is, after the capacitor
fails, it will not cause electric shock and will not endanger
personal safety.
1. The main structure of the X2 safety capacitor.
It is made of metallized polypropylene film non-inductive structure
winding, using tinned copper clad steel wire, plastic shell and
flame retardant epoxy resin package.
Polypropylene film is used as the dielectric, and the zinc-aluminum
metal layer on the surface is vacuum-evaporated as the electrode.
It is manufactured by winding and other processes. The exterior is
packaged with (PBT) flame-retardant plastic shell and potted with
epoxy resin. The appearance design is compact and suitable for high
density occasion installation.
The X2 series of film capacitors are mainly used for EMI
suppression by connecting the L/N of the power input, and used in
parallel with the input port. The advantages are as follows:
1. This capacitor is very stable, with little change over time and
stability, so the input is not easily affected by environmental
factors.
2. Unlike other types of ceramic capacitors, the capacitance of
film capacitors is less affected by voltage. An X7R ceramic
capacitor has a capacitance change of 40% between 0V and 50% of the
applied voltage.
3. Unlike most types of capacitors, film capacitors have a very low
dissipation factor. This means that very little heat is generated
when AC current flows through the film capacitor. The X7R capacitor
converts 10% of the current flowing through it into heat, while the
film capacitor is less than 0.1%.
X2 Safety Capacitor.pdf
Marking
1. CIGU logo:
2. Capacitance:(104K ,0.1μF)
3. Capacitance Tolerance:(K)±10%
4. Rated Voltage:250,275,300,305,310VAC 5. Product Class:X2
6. Product type: MPX
7. Climatic Category: 40/110/56
8. Passive Flammability Class:B
9. China approvals mark:CQC
10. Germany approvals mark:VDE
11. ENEC approvals mark:ENEC
12. American approvals mark:CUL
13. Approval standard:IEC60384-14
NO. | Main Materials | Specification | Remark |
1 | Metallized polypropylene Film | MPPZAH or MPPA(5~12μm) | --- |
2 | Zn,Sn line | Zn or Zn and Sn alloy | --- |
3 | Terminal | Cu(Copper wire) (Φ0.55 or 0.75mm) | ±0.05mm |
4 | Sealed Material | Epoxy resin | UL94-V0 |
5 | Plastic Case | PBT | UL94-V0 |
Features
1.This is specifically designed for applications in serial with the
100Vac-240Vac main, i.e. capacitive divider, for example,energy
meter, LED driver etc.
2.Metallized polypropylene film
3.Good self-healing properties, withstanding surge voltage
stressing
4.Long stability of capacifance
5.Good properties in damp environment
6.Excellent active and passive flame resistant abilities
Construction and main materials of products
Specifications(IEC 60384-14)
Test items | Performance requirements | Conditions of test |
Capacitance | Within the tolerance specified | 1KHz, 1Vrms Max. at 25℃ |
Dissipation Factor | 0.001 (0.1%) Max. | 1KHz, 1Vrms Max. at 25℃ |
Voltage proof | Shall be no abnormality | Between terminals 4.3UR (Vdc) Test of 60sec. |
Between terminal and enclosure UR×200%+1500Vac, 60sec. | ||
Insulation resistance | CR ≤ 0.33μF IR ≥ 15,000MΩ CR >0.33μF IR ≥6,000s | 100±15Vdc, 60sec / 25℃ |
Robustness of terminations | No wire breakage and no damage of capacitor | Tense Strength of Terminal Load Force : 1.0 Kg |
Bending Strength of Terminal Load Force : 0.5 Kg | ||
Resistance to soldering heat | (1) Appearance : No visible damage | Solder temperature: 260±5℃ |
Solderability | 95% of the surface tinning | Solder temperature: 260±5℃ |
Rapid change of temperature | The capacitors shall be visually examined and there shall be no visible damage. | Lower category temperature: -40℃ |
Vibration | The capacitors shall be visually examined and there shall be no visible damage | Frequency range: 10~55Hz |
Test items | Performance requirements | Conditions of test |
Climatic sequence | (1) Appearance : No visible damage | Dry Heat |
Cold | ||
Damp Heat Steady State | (1) Appearance : No visible damage | +40°C and 93% RH, 56 days |
Charge and discharge | (1) Appearance : No visible damage | Test voltage : √2 x URVAC 50 Hz |
Endurance | (1) Appearance : No Visible Damage | 1.25 x UR VAC 50 Hz, once every hour |
Storage conditions
1 t should be noted that the solderability of the terminals may be
deteriorted when stored barely in an atmosphere for a long preriods
2 It shouldn't be located in particularly high temperature and high
humidity, it must submit to the following conditions(keeping in the
original package)
Temperature: 35 MAX Relative humidity:60% MAX
3 Storage period:Losse:12 monthes max (from the manufacturing date
marked on the label in package bag)
Enviroment requirement
1 Compliance with the requirement of RoHS.
2 Compliance with the requirement of REACH.
3 Without Halogen(as required).
4 Please see the attachment 2 for the test reprots of the Rohs and
Reach by a third party
Quality Control
Product structure
Safety capacitors are used in such occasions, that is, after the
capacitor fails, it will not cause electric shock and will not
endanger personal safety.
It includes two types of X capacitors and Y capacitors. X
capacitors are capacitors connected between the two lines of the
power line (L-N). Generally, metal film capacitors are used,
because metallized film capacitors are large in size, but they
allow instantaneous charging and discharging. The current is also
very large, and its internal resistance is correspondingly small.
Ordinary capacitors have very low ripple current indicators and
high dynamic internal resistance. Replacing the X capacitor with an
ordinary capacitor, in addition to the capacitor withstand voltage
cannot meet the standard, the ripple current index is also
difficult to meet the requirements. The films used in metallized
film capacitors include polyethylene, polypropylene, polycarbonate,
etc., and there are also laminated types in addition to wound
types. This type of metallized film capacitor has a so-called Self
Healing Action, that is, if a tiny part of the electrode is
short-circuited due to the fragility of the electrical interface,
the electrode metal around the short-circuited part will Due to the
electrostatic energy or short-circuit current carried by the
capacitor at that time, it will cause a larger area of melting
and evaporation to restore the insulation, so that the capacitor
will return to the role of the capacitor again; the Y capacitor is
respectively connected between the two lines of the power line and
the ground (L-E , N-E) capacitance, generally appear in pairs.
Based on the limitation of the leakage current, the value of the Y
capacitor should not be too large. Generally, the X capacitor is uF
level, and the Y capacitor is nF level. The X capacitor suppresses
differential mode interference, and the Y capacitor suppresses
common mode interference.