OEM Factory Custom Urethane Casting Plastic Parts Vacuum Casting Prototyping

OEM Factory Custom Urethane Casting Plastic Parts Vacuum Casting Prototyping

Description Of Vacuum Casting Services

Vacuum casting services, also known as vacuum casting or polyurethane casting, is a manufacturing process used to produce high-quality, small to medium-sized plastic parts or prototypes. It involves creating molds from a master pattern and then using a liquid polyurethane resin to replicate the desired parts.

The mold is prepared for the casting process by securing it within a vacuum chamber. The liquid polyurethane resin is carefully measured and mixed with additives, such as colorants or fillers, if required. The mixture is then poured into the mold cavity.

Specification Of Vacuum Casting Services

Feature Of Vacuum Casting Services Parts

1. Accurate Reproduction: Vacuum casting allows for the accurate reproduction of intricate details and complex geometries present in the master pattern. The flexible silicone molds capture even the finest details, resulting in parts that closely resemble the original design.

2. Material Versatility: Vacuum casting supports a wide range of materials, including various polyurethane resins. These resins can be tailored to meet specific mechanical, thermal, or aesthetic requirements. Different material properties, such as hardness, flexibility, or transparency, can be achieved through material selection.

3. Smooth Surface Finish: Vacuum casting produces parts with excellent surface finish and smooth texture. The vacuuming process eliminates air bubbles, resulting in parts free from porosity or surface defects. Additional post-processing steps, such as sanding, polishing, or painting, can further enhance the surface finish.

Application Of Vacuum Casting Services

1. Product Design and Development: Vacuum casting is widely used in product design and development processes. It allows designers to create functional prototypes that closely resemble the final product, enabling them to evaluate form, fit, and function before moving to mass production.

2. Low-Volume Production: Vacuum casting is an ideal solution for low-volume production runs. It provides a cost-effective method to produce small to medium quantities of parts without the need for expensive injection molding tooling. This makes it suitable for initial production batches, limited edition products, or custom-made components.

3. Automotive Industry: Vacuum casting services are employed in the automotive industry for the production of prototype parts, concept models, and functional components. Vacuum-casted parts can be used for visual evaluation, aerodynamic testing, interior design verification, and fitment checks. They can also be utilized as replacement parts for vintage or rare vehicles.

Our promise

1. Offering design and improvement scheme freely.

2. Offering video and photos with details freely during production.

3. Helping customers to do factory inspection freely for his other Chinese suppliers.

4. Producing completely according to the accuracy of drawings,assembly measurement to detect function and strict quality control to ensure 0 return rate.

5. 99% orders can be ensured delivery time.

6. Quote can be offered within 2 days fastest

7. Delivery time is only 7 days fastest.

8. Responding to the enquiry within 2 hours.

9. The materials we use are optimal.

10. 24 hours online service.

11. The lowest price with the same quality and service.

12. Logistics arrangement with high performance to price ratio.

13. The most suitable packing method to different products.

FAQ

Q: How can I customize my products ?

A: Please describe your project. Include the following information so that we can provide an accurate quote: Part Name, 3D CAD Drawing, Quantity, Material, Color, Finishing.

Q: How can I know my products going on ?

A: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the production process.

Q: Can You sign a confidentiality greement ?

A: We can sign a confidentiality agreement according to your needs.

Q: What is your terms of payment ?

A: 30% in advance ,70% balance before shipment. Other terms negotiable.

Q: Are you a trading company or factory?

A: We are direct factory with 20 experienced engineers and more than 80 employees as well approximate 3,000 square meters workshop area.

Q: What shall we do if we do not have drawings?

A: Please send your sample to our factory,then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions(Length,Hight,Width),CAD or 3D file will be made for you if placed order.