OEM ODM Tungsten Carbide Lathe Tool Inserts CNC Lathe Cutting Tool
Brand Name:BWIN
Model Number:CNMG/DNMG/TNMG/VNMG/WNMG/APMT
Minimum Order Quantity:10pcs/box
Delivery Time:7 work days
Payment Terms:T/T, Western Union
Place of Origin:China
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Location:
Shenzhen China
Address:
No.1613, honghai Bldg., Songgang Rd., Baoan Area, Shenzhen , China
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Product Details
OEM ODM Tungsten Carbide Lathe Tool Inserts CNC Lathe Cutting Tool
CNC Lathe Cutting Turning Tool Tungsten Carbide Milling Insert Groove Thread Machine Aluminum
Essential information
The tungsten carbide insert is made of cemented carbide. The cemented carbide is an alloy material made of hard compound of refractory metal and bonded metal through powder metallurgy process.
Cemented carbide has a series of excellent properties such as high hardness, wear resistance, good strength and toughness, heat resistance and corrosion resistance, especially its high hardness and wear resistance, which are basically unchanged even at 500 ° C, and still have a high hardness at 1000 ° C.
| Brand | BWIN |
| Product | Carbide Inserts(milling inserts, groove inserts, thread insert and aluminum inserts) |
| materia | Tungsten steel(WC) |
| Workpiece | Steel/Stainless steel/Cast iron/Aluminum/Cooper |
| Processing type | Rough machining, semi-finish machining, finish machining |
| Coated | PCD/PVD |
| Standard | ISO |
| Quantity | 10pcs/box |
| Weight | 0.02kg |
| Package | Plastic Box |
| Customized | OEM, ODM |
- Classification
Carbide inserts are mainly divided into turning inserts, milling inserts, groove inserts, thread insert and aluminum inserts. Different types of inserts correspond to different processing, and the most suitable processing insert can be selected according to their own processing needs.
A. Turning inserts: The tool used for turning is one of the most widely used tools in cutting.
B. Milling inserts: It is a rotating tool with one or more cutter teeth used for milling, mainly used for machining plane, step, groove, forming surface and cutting workpiece on the milling machine.
C. Groove inserts: slotting or cutting.
D. Thread inserts: used for thread cutting on turning machine.
E. Aluminum inserts: special inserts for processing aluminum.
- Recommended cutting parameters
The principle of reasonable selection of cutting amount: during rough machining, the main task is to improve labor productivity, and the larger cutting amount is selected; during semi-finishing and finishing, the smaller cutting amount is selected to ensure the processing quality of the workpiece.
- Notice:
- The carbide insert shall not be collided or dropped on the ground and must be handled with care.
- Before installing the tungsten carbide insert, the performance and purpose of the saw table must be confirmed to ensure that the cutting direction indicated by the blade arrow is consistent with the rotation direction of the saw table. It is strictly prohibited to install in the opposite direction. Wrong installation direction may cause the blade sawtooth to fall off, so as to prevent accidents.
- After installation, it is necessary to confirm whether the central hole of the tungsten carbide insert is firmly fixed on the flange plate of the saw table. If there is a gasket, the gasket must be sleeved; Then, gently push with your hand to confirm whether the blade rotates eccentrically.
- When using, do not exceed the specified high speed
- When the tungsten carbide lathe insert is not used, hang the blade vertically on the dry shelf.
- Applications:
Our carbide inserts could to be processed Alloy steel, Tool steel, carbon steel, stainless steel, Cast iron and Titanium alloy. Working material as following:
- FAQ
1. Flank Wear?
Higher cutting resistance, Notch wear on flank, Poor roughness of surface, or deterioration of accuracy. Soft grades, Excessive cutting speed, Small flank angle,Low feed. Select a higher, wear-resistant grade, Reduce cutting speed, Increase flank angle, Increase feed.
2. Crater Wear?
Uncontrolled chip, Poor surface quality, when finishing High speed
processing carbon steel
Soft grades, Excessive cutting speed, Excessive feed, The strength
of chip breaker Insufficiet.
Change to a higher wear-resistant grade, Reduce cutting speed,
Reduce feed, Select a higher strength chip breaker.
3. Chipping?
Sudden fracture of cutting edge(rake face and flank), Instability
insert life. Toughness insufficient, Excessive feed rate,Strength
of cutting edge insufficient,Instability of the tool. Select a tougher grade,Decrease feed rate,Increase honing of
cutting edge(chamfering to rounding), Increase the stability and
setting angle
4. Insert Fracture?
Cutting resistance increased Poor surface roughness. Toughness
insufficient,Excessive feed rate,Strength of cutting edge
insufficient,Instability of the tool. Select a tougher grade,Decrease feed rate,Increase honing of
cutting edge(chamfering to rounding),Increase the stability and
setting angle.
5. Plastic Deformation?
Variation of dimension Nose wear,cutting edge drape or
passivating.when processing alloy steel Poor surface roughness.
Soft grade, Excessive cutting speed,Excessive cutting depth and
feed rate,Overheat on cutting edge. Select a higher red hardness cutting material,Decrease cutting
speed,Decrease cutting depth and feed rate,Select a higher thermal
conductivity cutting material(CVD+sufficient coolant).
6. Build-Up-Edge?
Workpiece dissove with Cutting edge Poor surface roughness when
finishing, Cutting resistance increased, Cutting soft materials. Cutting speed too low, Cutting edge obtuse, Unsuitable tool
material. Increase cutting speed, Increase rake angle, Select small
sticking force.
OEM ODM Tungsten Carbide Lathe Tool Inserts CNC Lathe Cutting Tool
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