Product Details
High Quality SPMG/SPMT SP 2D/3D/4D/5D 8mm U Drilling Tool Holder
H13 10mm Adjustable U Drill
Description of SP U drill
- The U-drill is used with a hard alloy blade embedded in the head,
and its drilling life is more than ten times that of a regular drill. The blade can be replaced at any time, with a long service life;
- During drilling, there are mostly fragments of debris, and an
internal cooling system can be used to ensure safe chip removal,
which is conducive to continuous processing of the product, shortening the processing time and improving efficiency;
- Under the condition of standard aspect ratio, there is no need to
remove chips when using fast drilling to drill large holes;
- One drill with multiple uses can achieve multi-stage cutting. Quick
drilling can tilt large holes on the surface less than 30 ° without
reducing cutting parameters; The surface finish of the holes processed with shallow hole drills
is good, with a small tolerance range, and can replace some rough boring cutters.
U-drill cutting condition table
U drill cutting condition |
workpiece | Shank Dia(mm) | Feed rate(mm/rev) |
2D | 3D | 4D | 5D |
45 # steel/S45C Recommended cutting speed 85-130-170(m/min) | D13.0-D18.0 | 0.07-0.12-0.22 | 0.07-0.11-0.19 | 0.07-0.10-0.16 | 0.006-0.09-0.14 |
D18.5-D29.0 | 0.07-0.12-0.22 | 0.07-0.11-0.19 | 0.07-0.10-0.16 | 0.006-0.09-0.14 |
D29.5-D36.0 | 0.07-0.13-0.24 | 0.07-0.12-0.20 | 0.07-0.10-0.16 | 0.006-0.09-0.14 |
D37.0-D55.0 | 0.08-0.15-.027 | 0.08-0.13-0.22 | 0.08-0.13-0.20 | 0.07-0.10-0.16 |
D36.0-D68.0 | 0.09-0.16-0.30 | 0.09-0.15-0.25 | 0.09-0.14-0.21 | 0.08-0.11-0.18 |
Stainless steel/ 304-316 Recommended cutting speed 85-120-155(m/min) | D13.0-D18.0 | 0.05-0.10-0.17 | 0.05-0.09-0.14 | 0.05-0.09-0.12 | 0.04-0.08-0.10 |
D18.5-D29.0 | 0.05-0.10-0.17 | 0.05-0.09-0.14 | 0.05-0.09-0.12 | 0.04-0.08-0.10 |
D29.5-D36.0 | 0.05-0.11-0.18 | 0.05-0.01-0.15 | 0.05-0.09-0.13 | 0.05-0.08-0.11 |
D37.0-D55.0 | 0.06-0.12-0.20 | 0.06-0.11-0.17 | 0.06-0.10-0.14 | 0.05-0.09-0.13 |
D36.0-D68.0 | 0.08-0.13-0.22 | 0.07-0.12-0.19 | 0.07-0.11-0.16 | |
Note: For reference only(Lower limit value - recommended value -
upper limit value) |
Product Feature of carbide drill bits
- More precise machining accuracy and concentricity after quenching;
- Reduce machine load and update blade position angle
- 6:4 ratio of inner and outer grooves for better and more efficient
chip removal
- Smaller edge chamfer improves tool bar rigidity
Comparison of cutting parameters between U-drill and ordinary drill
bits
workpiece | U Drill | Ordinary drill | Improve efficiency 100% |
Feed rate f/ mm·r-1 | speed n/ r·min-1 | wire speed v/ m·min-1 | Feed rate f/ mm·r-1 | speed n/ r·min-1 | wire speed v/ m·min-1 |
|
45 steel | 0.06~0.18 | 2000~3500 | 200~275 | 0.04~0.1 | 400~1000 | 10 | 600 |
Hardened steel | 0.03~0.10 | 1500~2000 | 60~150 | 0.03~0.08 | Unable to drill | 5 | 1000 |
stainless steel | 0.05~0.15 | 1500~3000 | 80~150 | 0.02~0.08 | 200~800 | 8 | 750 |
aluminium alloy | 0.1~0.18 | 3000~4500 | 300~385 | 0.1~.015 | 1000~2000 | 20 | 300 |
titanium alloy | 0.08~0.16 | 1000~2000 | 40~50 | 0.04~0.06 | 200~800 | 10 | 500 |
- In the initial drilling, it is recommended to use the cutting value
in the middle range, and then adjust the cutting parameters (according to the tool
wear) to achieve the best cutting effect. The above cutting
parameters are for 2D and 3D types, and for 4D types, the drilling parameters should be correspondingly reduced by 15%.
- When the cooling method is only external cooling, the cutting speed
should be reduced by 10%.
- For the processing of austenitic stainless steel, internal cooling must be used.
- When starting external drilling on the inclined plane, or when
there are pre drilled and intersecting holes in the parts, or when
drilling multi-layer plates, the feed rate needs to be reduced to about one-third of the recommended value.
Note
- When using the lathe, it is easy to crush and burn the U-drill when
using it with a deviation from the center
- When using small-sized U-drills, high speed and high feed are
required, because the lower the parameters, the greater the cutting
resistance, and the situation of burning the tool is easy to occur
Advantage
- Factory---We have our own factory with modern standard indexable blade
production lines, CNC turning tool bar production lines, overall
carbide end mill production lines, and PVD coating production
lines; The product specifications and models are complete, and can
be designed and produced according to customers' non-standard
customization needs;
- Sample---Support free samples, sample preparation for 3-5 days, mass
production for 8-10 working days;
- Logistics---Our shipping channels include sea, land, and air transportation;
- After sales---We have a complete after-sales system, and cooperation is not the
end, it is the beginning. If you have any after-sales problems,
please feel free to contact us, and we will solve them for you as
soon as possible.
FAQ
Q1: Is the insert not securely fixed?
Solution:
1. Clean the blade holder
2. Check if the blade holder is damaged and replace the drill bit
if necessary
Q2: Short tool life?
Solution:
1. Increase the feed rate to crush the cutting
2. Increase coolant pressure
Q3: Is the blade not securely fixed?
Solution:
1. Check the material comparison table and cutting parameters
2. Increase coolant flow rate
3. Better clamping of tools and/or fastening of parts
4. Inspect/repair the spindle
Q4: Rear foot wear?
Solution:
1. Reduce cutting speed
2. Increase coolant pressure
3. Increase feed rate
4. Choose a more suitable blade material
Company Profile
Introduction Of BWIN
SHENZHEN BWIN PRECISION TOOLS(SHENZHEN)CO.,LTD.(hereinafter referred to as BWIN company) is
located in Songgang Industrial Zone-Shenzhen City-the largest
tungsten carbide products manufacture center in Asia.
BWIN company has advanced production technology, a strong
scientific research and development team, modern standard indexable
insert production line, CNC turning tool bar production line,
overall Carbide end mill production line, PVD coating production
line, and established a research and development center integrating
scientific research and application research.
BWIN company specializes in providing customers with various
marking and non-standard PVD and CVD coatings,high-precision
turning, milling, parting, drilling, grooving and indexable thread
maching CNC Inserts and cutting tools. and with a variety of
processing of materials suitable for finishing,semi-finishing and
roughing the corresponding chip-breaking groove. dedicated to
providing technical solution for auto parts , machine tools,
moulds. aerospace and other industries. The company strives to
produce various kinds of cutting tools to meet customer's
challenging damands.
BWIN company always adheres to customer-centered and
customer-oriented, vigorously promotes technological innovation,
vigorously promotes technological innovation, fully implements the
quality management system and environmental management system,
closely focuses on customer needs, and continuously improves
product quality and technical services.
BWIN Company adheres to the principle of "integrity and innovation, mutual benefit and win-win" to create higher value for customers is our constant commitment,
BWIN Company sincerely looks forward to cooperating with you!