

Add to Cart
Recycled rubber production line is used to process waste tires and
waste rubber into recycled rubber
The recycled rubber production line is a comprehensive processing
system. The production line manufactured by Qingdao Beishun
Environmental Protection Technology Co., Ltd. processes waste
rubber products (such as tires, rubber tubes, rubber belts, etc.)
into recycled rubber through a variety of equipment and process
flows. Recycled rubber is an important rubber recycling material.
Reusing waste can reduce pollution to the environment. Recycled
rubber is widely used in the manufacture of rubber products. The
following is a detailed introduction to the recycled rubber
production line:
Production line components:
1. Rubber Crusher
*Function: Crushing waste rubber products into small pieces for subsequent
processing.
*Features: High-efficiency crushing, suitable for rubber products of various
specifications and types, usually the size of rubber blocks is
5cm×5cm.
2. Rubber Crusher
*Function: Further crushing the rubber blocks crushed in the previous step
into fine particles of 2mm for desulfurization.
*Features: Adopting high-strength cutting tools and advanced crushing
technology to ensure uniform particles.
3. Desulfurization Tank
*Function: Removing sulfur from rubber by heating heat treatment and chemical
agents will restore the plasticity of rubber.
*Features: High-efficiency desulfurization, adjustable temperature and
pressure to ensure desulfurization effect.
4. Refiner
*Function: Further refine the rubber particles after desulfurization
repeatedly to improve their physical properties and chemical
stability.
*Features: High-efficiency refining to improve the quality of recycled
rubber.
5. Filter
*Function: Filter out impurities in recycled rubber to ensure product purity
and improve the quality of recycled rubber
*Features: High-precision filtration to meet different recycled rubber
quality requirements.
6. Kneading machine
*Function: Mix the reclaimed rubber with other additives and knead them
evenly to improve the performance of the reclaimed rubber.
*Features: Efficient mixing to ensure uniform ingredients.
7. Tablet press
*Function: Press the kneaded reclaimed rubber into sheets or blocks for easy
storage and transportation.
*Features: Adjustable pressure and good pressing and molding effect.
8. Cooling device
*Function: Cool the pressed reclaimed rubber to ensure its stability and
facilitate subsequent processing.
*Features: Efficient cooling and precise temperature control.
9. Packaging machine
Function: Pack the reclaimed rubber for easy storage and transportation.
Features: Automated packaging and high efficiency.
Production process:
1. Crushing: Use a rubber crusher to crush the waste rubber products into
small pieces.
2. Crushing: The crushed rubber blocks are crushed into fine particles by a
rubber crusher.
3. Desulfurization: The rubber particles are heat-treated and chemically treated in
the desulfurization tank to remove the vulcanized components.
4. Refining: The desulfurized rubber particles are further processed by a
refiner to improve their performance.
5. Filtration: Impurities in the reclaimed rubber are filtered out by a filter
to ensure the purity of the product.
6. Kneading: The reclaimed rubber and other additives are mixed evenly in a
kneading machine.
7. Tableting: The evenly mixed reclaimed rubber is pressed into sheets or blocks
by a tablet press.
8. Cooling: The pressed reclaimed rubber is cooled by a cooling device.
9. Packaging: The cooled reclaimed rubber is packaged by a packaging machine to complete the production process.
Device parameters:
Refine the desulfurized rubber powder to improve the quality of recycled rubber | ||
Model | XKB-480 | XKB-550 |
Front roller diameter | 480mm | 550mm |
Back roller diameter | 610mm | 550mm |
Roll length | 1000mm | 1200mm |
Front roller speed | 31.8m/min | 32.9m/min |
Front/Back Roller speed ratio | 1:1.82 | 1:1.29 |
Lubrication method | Automatic lubrication of electric dry pump | Automatic lubrication of electric dry pump |
Roller temperature control | Swivel joint | Swivel joint |
Scraper device | Adjustment lever equipped with small hand wheel | Adjustment lever equipped with small hand wheel |
motor model power | 75kw | 110kw |
auxiliary machinery power | 20kw | |
PLC | Siemens | Siemens |
Machine dimensions(L*W*H) | 5300×2100×1950mm | 6300×2230×1900mm |
Advantages of our equipment:
1.Resource recycling: effectively utilize waste rubber resources, reduce environmental
pollution, and promote resource recycling.
2.Cost-effectiveness: The production cost of recycled rubber is low and has high market
competitiveness.
3.Environmental benefits: Advanced environmental protection technology is used in the
production process of recycled rubber to reduce the emission of
harmful substances.
4.Product quality: Through refining and kneading processes, the physical and chemical
properties of recycled rubber are improved to meet the needs of
various rubber products.
Summary
The recycled rubber production line processes waste rubber products
into high-quality recycled rubber through a variety of special
equipment and process flows. Its high efficiency, environmental
protection and economic characteristics make it occupy an important
position in the modern rubber recycling industry and have broad
application prospects.
Application areas
1.Tire manufacturing: Recycled rubber can be used to manufacture
various types of tires to reduce production costs.
2.Rubber products: Widely used in the production of rubber tubes,
rubber belts, rubber pads and other products.
3.Building materials: Used to manufacture waterproof membranes,
sealing strips and other building materials.
4.Road construction: Used to pave rubber asphalt pavement to improve road durability