Hot Press Portable Conveyor Belt Vulcanizing Machine For Quick Joint Processing

Conveyor belt splicing machine adopts electric heating and water cooling

Product description:

The portable rubber conveyor belt joint machine produced by Qingdao Beishun is a convenient equipment specially used for rubber conveyor belt joint processing.

Its main features include:

1. Portability: small size, light weight, convenient transportation and use in different places, adapting to various complex working environments.

2. Efficiency: can quickly complete the joint work of the conveyor belt, reduce production interruption time, and improve work efficiency.

3. Diversified joint methods: can support a variety of joint processes such as hot vulcanization and cold vulcanization to meet the needs of different conveyor belt materials and working conditions.

4. Convenient operation: equipped with a simple and easy-to-understand operation interface and control system, so that operators can easily get started.

5. High precision: can achieve precise joint processing, ensure the flatness and firmness of the joint, and reduce faults in the operation of the conveyor belt.

6. Durability: using high-quality materials and advanced manufacturing technology, with good durability and stability.

In practical applications, portable rubber conveyor belt joint machines are widely used in mines, ports, factories and other places where conveyor belts need to be frequently moved and quickly repaired, playing an important role in ensuring the continuity and stability of production.


Machine parameters:

FAQ:Here are some common questions and answers about portable rubber conveyor belt joint machines:

Q1: What are the main types of portable rubber conveyor belt joint machines?
A: The most common ones are portable joint machines that use the hot vulcanization joint method. The hot vulcanization joint method can ensure high joint efficiency, stable joints and long life.

Q2: What conveyor belts is it suitable for?
A: It can be applied to various types of rubber conveyor belts, such as wire rope core conveyor belts, PVG whole core flame retardant conveyor belts, etc.

Q3: What are the advantages of using a portable rubber conveyor belt joint machine?
A: It is portable, small in size, light in weight, easy to carry and use in different places; the operation is relatively simple, which reduces the difficulty of operation; the joint quality is high, the joint strength is large, and the stability is good.

Q4: What is the process flow of hot vulcanization joints?
A (taking PVG whole core flame retardant conveyor belt as an example):

1. Preparation before construction: inspect the vulcanizer to ensure that it can work normally; prepare rubber, glue, gasoline, cotton yarn, utility knife and blade, plywood, template, vulcanizing grinder, hydraulic pump, socket plug and other tools.
2. Select the location for gluing and vulcanization: it should be clean, bright, spacious, dry, flat and easy to operate, and then place the vulcanizer and other equipment.
3. Point division: divide the points according to the running direction of the tape so that the working surface and non-working surface are consistent.
4. Mark the construction dimension lines: including the reference line, center line, cutting line, cutting line, edge glue cutting line and core glue cutting line, etc.
5. Stripping: heat to about 125-130°C and keep warm for about 20 minutes, start stripping, wear gloves when stripping, cut accurately, and clamp firmly with pliers.
6. Grinding: Grind after stripping the head. Wear protective glasses during the process. It is strictly forbidden to apply heavy pressure. Use gasoline to clean after grinding.
7. Glue forming: Lay the lower barley paper and base glue (3mm thick) in sequence, apply glue, lay down the anti-tear net, connect the belt head (make the finger shape match, adjust the position so that the center lines of both ends are in a straight line), apply glue again, lay the anti-tear net, glue (2mm thick), and top barley paper, then compact the glue layer to remove gas, use core glue and cover glue to process the edges and cut off the excess glue, and finally seal the joints, paste the core glue on the entire joint and paste the reinforcing cloth in the middle, wipe the joint surface of the cover glue and fit it.
8. Vulcanization: Close the upper hot plate, place the insulation splint, put on the vulcanization beam, and tighten the bolts (tighten both sides at the same time to keep consistent); insert the temperature control contact into the hot plate, connect the hot plate heating power supply and the water bag pressure tube, and turn on the power to heat up; when the temperature of the hot plate reaches 155-160°C, start timing (about 25 minutes). During the vulcanization process, pay close attention to the water bag pressure, replenish the pressure in time, and pay attention to the vulcanization temperature display.
9. Cooling: After the vulcanization time is up, cut off the heating power supply, maintain the temperature measurement and water bag pressure, cut off the power supply when the temperature is lower than 80 or 100°C, remove the power cord and water inlet pipeline. Cooling can be done by natural cooling (about one shift) or cold water cooling (the mold can be opened when the temperature drops below 60°C).

Q5: What safety precautions should be taken when operating a portable rubber conveyor belt joint machine?
A: Before vulcanization, it is necessary to remove debris near the vulcanization point and sprinkle water to eliminate dust; check the safety of the temperature control box, power cord, load line, electric pump, etc. and conduct tests, and deal with problems in time; pay attention to personnel coordination when stripping the belt to prevent knives from hurting people; when putting on the vulcanization beam bolts, both sides must be tightened at the same time and the tightness must be consistent; it is strictly forbidden for people to stay on the vulcanization beam during vulcanization; when opening the mold during vulcanization, pay attention to steam hurting people, and it is strictly forbidden for people to stand facing the air nozzle; when disassembling the vulcanizer after vulcanization, pay attention to personnel coordination to prevent iron injuries.

Q6: How to choose a suitable portable rubber conveyor belt joint machine?
A: It is necessary to consider the specifications of the conveyor belt (such as width, thickness, strength level, etc.), joint process requirements, equipment performance (such as vulcanization temperature control accuracy, pressure stability, etc.), quality and durability, as well as brand and after-sales service. At the same time, it is also necessary to comprehensively evaluate the portability and ease of operation of the equipment according to the actual working environment and usage needs.

Q7: What is the price range of a portable rubber conveyor belt joint machine?
A: Prices vary depending on factors such as brand, model, function and market. Generally speaking, its price may range from several thousand yuan to tens of thousands of yuan. The specific price can be obtained by consulting relevant manufacturers or suppliers.

Q8: What should I do if the equipment fails during use?
A: First, stop using the equipment to avoid further expansion of the fault. Then you can conduct preliminary investigation and treatment according to the equipment manual. If you cannot solve it yourself, you should contact the equipment manufacturer or professional maintenance personnel for repair in time.

Q9: How to maintain the portable rubber conveyor belt joint machine to extend its service life?
A: The equipment should be cleaned in time after use to avoid debris and dirt residue; regularly check the key components of the equipment, such as heating plates, temperature control systems, water pressure pumps, etc., to ensure its normal operation; pay attention to moisture and dust during storage, and avoid storage in harsh environments; operate correctly according to the requirements of the manual to avoid overloading or improper use.

When using the portable rubber conveyor belt joint machine, be sure to strictly follow the operating procedures and pay attention to safety matters. At the same time, according to the specific situation and work requirements of the conveyor belt, select the appropriate joint machine and joint process to ensure the quality of the joint and the normal operation of the conveyor belt. If more detailed and accurate information is required, it is recommended to refer to the equipment manual or consult a professional.

Qingdao Beishun Environmental Protection Technology Co., Ltd. is engaged in Environmental protection machinery, rubber machinery R & D and manufacturing enterprises, located in the west coast of Qingdao ---- Jiaonan city, Qingdao Economic and Technological Development Zone, adjacent to the former Bay near Qingdao Port and International Airport Jiaodong airport, excellent geographical location.

The company gathered a large number of the industry's outstanding technical and management personnel, advanced machining, heat treatment equipment and sophisticated detection equipment. With high-quality service, advanced equipment and strong technical force as the basis, through constant innovation and development, Beishun Environmental Protection Technology machinery has many customers at home and abroad to establish a stable business relationship, and gradually establish a brand in the same enterprise.

Companies adhere to the "first-class quality to gain market confidence, quality service to win customer satisfaction, continuous improvement of enterprise development seek to establish a corporate brand management excellence" business philosophy, in terms of quality, brand and work hard to achieve the strategic goals of common development.

Qingdao Beishun Environmental Protection Technology Co., Ltd. will carry forward the "realistic, innovative, rigorous and efficient" business style, good governance, integrity first, with a high sense of responsibility "in customer service, service to the community", with industry colleagues mutual benefit, for a better tomorrow.