PLC Smooth Rollers rubber mixing mill machine Automated Control System

PLC Rubber Mixing Machine Featuring Smooth Rollers and Automated Control System

Product Description:

The Rubber Mixing Mill is a specialized rubber mixing machine that has exposed rollers. It is commonly used in rubber factories for the preparation of plasticized rubber, mixed rubber, and hot mixing and molding.

Working Principle:
The Rubber Mixing Mill kneads the rubber through two rotating rollers. During the process, the long chains of the rubber are broken, which reduces the original elasticity and improves plasticity. This enhances subsequent processing steps.

Main Components:

• Mixing part: Includes rotor, internal mixing chamber, and sealing device. The roller is the core component and completes the kneading of materials.
• Feeding part: Consists of feeding chamber and flap door for feeding and storage.
• Pressing part: Accelerates rubber mixing by giving a certain pressure to rubber material.
• Discharging device part: Used to discharge the rubber material after mixing is complete.
• Transmission device part: Composed of motor, elastic coupling, reducer, and gear coupling and transmits power for the mixing operation.
• Base: Consists of main machine base and transmission base, on which main machine and transmission system components are installed.
• Heating and cooling system: Composed of pipes and distributors, it circulates cooling water or steam into the cavity of the roller to control the temperature of the rubber material.
• Electronic control system: Composed of control box, operating machine and various electrical instruments, it is the operation center of the machine.
• Lubrication system: Composed of oil pump, oil distributor and pipeline, injecting lubricating oil into each rotating part to reduce the friction between moving parts.

Main Uses:
Raw rubber processing, rubber compound mixing, rubber compound sheeting, impurity removal, and recycled rubber processing.

Advantages:

• Simple structure: low manufacturing difficulty compared to other rubber processing equipment.
• Easy to operate: After training, operators can quickly master the operation method.
• Convenient maintenance: The equipment is easy to disassemble and repair.
• Strong applicability: It can be applied to the processing of various rubber materials and has good adaptability to produce rubber products with different formulas and processes.
• Easy to observe: The open structure allows the operator to directly observe the processing process of the rubber between the rollers, facilitating timely adjustment of process parameters.

Disadvantages:

• High labor intensity: The manual operation consumes physical energy, especially in long production processes.
• Low safety: Operators are prone to work-related accidents due to the exposure of the rollers.
• Dust pollution: Dust is easily generated during the rubber mixing process, polluting the environment and causing the loss of formula materials.
• Unstable quality: Quality depends on the experience and technical level of the operator, resulting in relatively poor quality stability.

Technical Parameters:

• Roller diameter: Measures the specifications of the mixing mill. The larger the diameter, the greater the processing capacity and handling volume of the equipment.
• Roller width: Affects the width and output of the rubber compound processed each time.
• Roller speed ratio: Influences the mixing effect and processing efficiency of the rubber compound.
• Roller spacing: Determines the thickness and hardness range of the rubber compound.
• Motor power: Determines the power output of the mixing mill and the rubber compound load that can be handled.

Technical Parameters:

The following table shows the specifications of different types of rubber mixing mills:

These rubber mixing mills are designed to mix and process rubber materials efficiently. The size of the working diameter and length of the rolls varies depending on the type of mill. The front roll surface speed, friction ratio, and maximum nip are also different for each model.

These mills have different batch capacities and motor power. The Xk-160 has the smallest capacity of 1-2 kg per batch and a motor power of 5.5 kW, while the Xk-660 has the largest capacity of 165 kg per batch and a motor power of 245 kW.

The overall dimensions of these mills also vary, with the Xk-160 being the smallest at 1380*860*1320 mm and the Xk-660 being the largest at 7465*3662*2080 mm.

Applications:

The Rubber Mixing Mill Machine is perfect for a wide range of product application occasions and scenarios. It is ideal for the production of rubber sheets, rubber strips, rubber hoses, rubber belts, rubber soles, and other rubber products. The machine can also be used in the processing of other materials, such as plastics and synthetic fibers. The Beishun Rubber Mixing Mill Machine has a roller space of 150mm, which makes it perfect for most rubber blending mill processing machine operations.

When it comes to purchasing the Rubber Mixing Mill Machine, the minimum order quantity is 1pcs, and the price ranges from 5000USD-100000USD, depending on the model and specifications. The Packaging Details include pallets, packing films, and containers, while the delivery time is 45 days from the date of order. Payment terms accepted are L/C and T/T, while the Supply Ability is 50set/years.

The Rubber Mixing Mill Machine comes with a PLC control system, which ensures accuracy, efficiency, and safety during operation. The machine is made of high-quality materials, with the rollers made of chilled cast iron, and the body made of welded steel. The machine's durability and reliability are guaranteed, with a long lifespan that ensures the best value for your investment.

In conclusion, the Beishun Rubber Mixing Mill Machine is an essential tool for rubber processing plants and other industries. Its versatility, accuracy, and efficiency make it the perfect choice for rubber blending mill processing machine operations. It is available in four models, produced in QINGDAO, CHINA, and certified by CE, ISO, and SGS. Order yours today and experience the best in rubber processing technology.

Support and Services:

The Rubber Mixing Mill Machine is a high-performance machine designed to effectively mix and process rubber compounds. It is equipped with advanced features such as automatic temperature control, variable speed control, and precise mixing capabilities. Our experienced technical support team is available to provide assistance with installation, operation, and maintenance of the machine. We also offer training services to ensure that operators have a comprehensive understanding of the machine's capabilities and features. In addition, we provide repair and replacement services for any faulty or damaged parts of the machine. Our goal is to ensure maximum uptime and productivity for our customers.

FAQ:

Q1: What is the brand name of the Rubber Mixing Mill Machine?

A1: The brand name of the Rubber Mixing Mill Machine is Beishun.

Q2: What are the different models of the Rubber Mixing Mill Machine available?

A2: The different models of the Rubber Mixing Mill Machine available are XK-560, XK-550, XK-450, and XK-300.

Q3: Where is the Rubber Mixing Mill Machine manufactured?

A3: The Rubber Mixing Mill Machine is manufactured in Qingdao, China.

Q4: Does the Rubber Mixing Mill Machine have any certifications?

A4: Yes, the Rubber Mixing Mill Machine has CE, ISO, and SGS certifications.

Q5: What is the minimum order quantity for the Rubber Mixing Mill Machine?

A5: The minimum order quantity for the Rubber Mixing Mill Machine is 1pcs.

Q6: What is the price range for the Rubber Mixing Mill Machine?

A6: The price range for the Rubber Mixing Mill Machine is between 5000USD-100000USD.

Q7: How is the Rubber Mixing Mill Machine packaged?

A7: The Rubber Mixing Mill Machine is packaged in pallets, packing films, and containers.

Q8: What is the delivery time for the Rubber Mixing Mill Machine?

A8: The delivery time for the Rubber Mixing Mill Machine is 45 days.

Q9: What are the payment terms available for the Rubber Mixing Mill Machine?

A9: The payment terms available for the Rubber Mixing Mill Machine are L/C and T/T.

Q10: What is the supply ability of the Rubber Mixing Mill Machine?

A10: The supply ability of the Rubber Mixing Mill Machine is 50 sets per year.