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MF-45KW Medium Frequency Induction Heating Machine for Hot Forging
Main characteristics:
1.Wide frequency range from 1KHZ to 20KHZ,frequency can be designed
to satisfy different size of the heated rods.
2. In the continuous heating process, the load inside the coil is
stable , thus to overcome the great heating power change caused by
the great change of the load during the heating course from cool
rod to 1100 degree rod. The actual power can reach more than 98% of
the rated power of the machine.
3. The heating coil can be 500mm to 2 meter long, several pieces are
heated at the same time to make sure the penetrating effect.
4. Even when heating non-ferrous metals like copper or aluminum, the
actual power can also reach more than 85% of the rated power of the
machine by design the coil properly and match the compensating cap
correctly. 3.5KG copper or brass can be heated to 700 degree per
kilowatt in an hour.
5. Infineon IGBT module and Inverting technologies of third
generation been used; Higher reliability and lower maintenance
cost.
6. Simple to install, Installation can be done by unprofessional
person very easily;
7. Energy Saving Up to 20-30% compare with SCR machine.
2 Parameter
Type | MF-45KW |
Work power | 3×380V/415V,440V,480V |
The range of operating voltage | 340V-430V |
Output power | 45 KW |
Input current | 67A |
Fluctuating frequency | 1-20KHZ |
Timing (Heat time, Retain time , Cool time) | 1-99S |
The flow rate of cooling water | 0.08-0.16 Mpa 20L/Min |
Water temperature protection point | 50℃ |
Duty cycle | 100%(40degree room temperature) |
Weight: | Main parts: 65KG Extensive Parts: 110kg |
Size: | Main Parts: 650*550*360mm Extensive Parts: 1000*600*800mm |
Application:
Heating (hot forging, hot fitting and smelting):
1. Hot forging aims to fabricate the work pieces of certain
temperature (different materials require different temperatures)
into other shapes through forging press with the help of punch
press, forging machine or other equipments, for instances, hot
extrusion of watch case, watch flan, handle, mold accessory,
kitchen and table ware, art ware, standard part, fastener,
fabricated mechanical part, bronze lock, rivet, steel pin and pin.
2. Hot fitting refers to the connection of different metals or
metals with nonmetals through the heating based on the principle of
hot expansion or hot smelting, for instances, embedded welding of
copper core of computer radiator with aluminum sheet and speaker
web, compound of steel and plastic tube, sealing of aluminum foil
(tooth paste peel), motor rotor and sealing of tubular electric
heating element.
3. Smelting mainly aims to melt the metal into liquid by using the
high temperature, which is mainly applicable to the smelting of
iron, steel, copper, aluminum, zinc as well as various noble
metals.
Advantage
1. Using the third generation Infineon IGBT, Can save 20-30%
electricity compare SCR parallel type
and Lamp Vacuum Tube type. Small size compare with Lamp Vacuum Tube
Induction Heating Mahine.
2. All screws in our machine are stainless steel.
3. Phase Bridge (Germany IXYS)
4 Water Temperature and water Pressure meter in the machine,double
protection for the machine.
After-sale service:
1. Warranty time: Within 18 months from the date of delivering,
12months from date of receiving.
2. Within warranty all parts are free for customer, any fault
caused by non artificial reason, any quality problems such as
design,
manufacture, or procedure occurs, We shall provide replacement
parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period,
we will send maintenance
technician to provide visiting service after checking with the
customer and charge for a favorable price.
5. We will provide a lifetime cost price to the buyer with the
materials and spare parts used in system operation, equipment
maintenance.
6. The above mentioned are only basic aftersale service
requirements,we will make more promises related to quality
assurance and operation guarantee