Customised Induction Hardening Equipment For Guide Rails Rollers Camshafts Crankshafts

Product Description:

The Induction Quenching Machine is a state-of-the-art hardening equipment, meticulously designed to meet the rigorous standards of precision and efficiency required in various industrial sectors. As a professional manufacturer, we specialize in the development and production of induction hardening equipment tailored to a wide range of applications, including guide rails, rollers, camshafts, crankshafts, ball pins, knife edges, pins, automotive shafts, motor shafts, and more. Our dedication to innovation and quality positions us as one of the leading exporters of hardening equipment, delivering unparalleled performance and reliability to our global clientele.

Equipped with an advanced water cooling system, the Induction Quenching Machine ensures optimal temperature control during the hardening process. The cooling system is engineered to handle a substantial cooling water flow rate of 20L/min, which swiftly extracts heat from the workpiece and the induction coil, maintaining the integrity of the machine and the precision of the hardening process. This feature is particularly crucial for high-volume production environments where continuous operation is paramount.

With an impressive input power of 160KW, our Induction Quenching Machine is capable of delivering the energy needed for even the most demanding hardening tasks. This robust power input ensures that the equipment can achieve rapid heating to the precise temperatures necessary for the quenching process, thus enhancing the efficiency and throughput of hardening operations. The high power input also allows for the treatment of larger parts or simultaneous processing of multiple smaller components, significantly increasing productivity.

The precision of our Induction Quenching Machine is second to none, with a remarkable quenching precision of ±0.3mm. This level of accuracy is essential for industries that demand tight tolerances, such as aerospace, automotive, and precision engineering. The precise control of the hardening process ensures that each workpiece is treated consistently, achieving the desired hardness profile and dimensional stability without compromising the material's structural integrity.

A testament to its superior design and technological advancements, our Induction Quenching Machine boasts a quenching efficiency of ≥95%. This efficiency reflects the machine's ability to convert the majority of the input energy into effective hardening results, minimizing waste and reducing operational costs. The high efficiency also contributes to the speed of the hardening process, allowing for faster cycle times and increased production rates.

At our company, we understand that every client has unique requirements. This is why we offer Private Customised Vertical and Horizontal Hardening Equipment to cater to the specific needs of individual customers. Whether you require a custom coil design, automated loading and unloading systems, or specialized control software, our team of experts is equipped to provide a tailored solution that integrates seamlessly with your existing production line.

In conclusion, our Induction Quenching Machine is a pinnacle of hardening technology, designed for the professional manufacturer who demands the best in terms of efficiency, precision, and customization. As a leading exporter of hardening equipment, we are committed to providing our customers with cutting-edge solutions that enhance their competitive edge. Whether you are processing ball pins, knife edges, pins, automotive shafts, motor shafts, guide rails, rollers, camshafts, or crankshafts, our machine is engineered to deliver the highest standards of quality and performance.

Features:

• Product Name: Induction Quenching Machine
• Machine Tool Color: Customised
• Temperature Control Range: 0-40℃
• Quenching Depth: 0-20mm
• Quenching Speed: 0-100mm/min
• Heating Machine Main Components: IGBT
• Induction Hardening Equipment for Large Gears, Shafts
• Exporters of Hardening Equipment for Ball Pins, Knife Edges, Pins, Automotive Shafts, Motor Shafts

Technical Parameters:

Applications:

The Induction Quenching Machine, particularly the DSP-160KW model, is a state-of-the-art product from a reputable brand, hailing from China. This machine is a testament to superior design and efficiency, backed by certifications such as CE, SGS, ROHS, ISO, which validate its quality and adherence to international standards. As a Professional manufacturer, the company offers this Induction hardening equipment suitable for a variety of industrial applications.

Product Name: Induction Quenching Machine
Brand Name: Induction hardening machine
Model Number: DSP-160KW
Place of Origin: China
Certification: CE, SGS, ROHS, ISO
Minimum Order Quantity: 1
Price: Negotiation
Packaging Details: Customized export wooden boxes
Delivery Time: 3-15 days
Payment Terms: T/T
Supply Ability: 100 per month
Cooling System: Water Cooling
Hardening machine tools: Vertical And Horizontal
Features: Easy To Operate, High Efficiently, Saving Energy
Temperature Control Accuracy: ±1℃

The DSP-160KW Induction Quenching Machine is particularly adept at treating components like Rails and Hubs, where precision hardening is crucial for prolonged service life and performance. It is a preferred choice for the induction hardening machine for Rails and Hubs, ensuring that these critical parts meet the exacting demands of high-speed applications and heavy loads.

Applying induction hardening to guide rails and rollers results in components that exhibit improved wear resistance and durability. The machine's precise temperature control accuracy of ±1℃ ensures that the hardening process is consistent and reliable, making the DSP-160KW an excellent Induction hardening machine for Rails and Hubs.

Beyond just rails and hubs, the DSP-160KW is a versatile powerhouse for hardening other vital components such as camshafts and crankshafts. The Professional manufacturer Induction hardening equipment is engineered to cater to the needs of the automotive industry, where these components are integral to engine performance and longevity. The machine's water-cooling system and capability to operate with both vertical and horizontal machine tools underscore its adaptability to various production scenarios.

With a strong supply ability of 100 units per month, customers need not worry about availability. The company ensures that each machine is packed meticulously in customized export wooden boxes, safeguarding the equipment during transit. Negotiable pricing and a minimum order quantity of just one unit make the DSP-160KW accessible to businesses of all sizes seeking to enhance their hardening processes with a machine that is easy to operate, highly efficient, and energy-saving.

Customization:

Brand Name: Induction hardening machine

Model Number: DSP-160KW

Place of Origin: China

Certification: CE, SGS, ROHS, ISO

Minimum Order Quantity: 1

Price: Negotiation

Packaging Details: Customized export wooden boxes

Delivery Time: 3-15 days

Payment Terms: T/T

Supply Ability: 100 units/month

Quenching Efficiency: ≥95%

Dimension: 1400*700*1200mm

Features: Easy To Operate, High Efficiently, Saving Energy

Cooling Water Pressure: 0.2-0.4Mpa

Quenching Precision: ±0.3mm

Our Induction hardening machine is ideal for various applications including Induction hardening equipment for large Gears, shafts, Induction hardening machine for Rails and Hubs, ensuring precise and efficient heat treatment for enhanced durability and performance.

Packing and Shipping:

Product Packaging for Induction Quenching Machine:

The Induction Quenching Machine is packaged with utmost care to ensure its safety and integrity during transit. The machine is first securely wrapped in a protective layer to prevent scratches and damage. It is then encased in a sturdy wooden crate that is custom-built to the dimensions of the machine, providing additional protection against impacts and vibrations. The crate is sealed and banded to maintain structural integrity.

Inside the crate, the machine is immobilized with foam or other cushioning materials to prevent movement that could cause internal damage. All accessories and components are individually wrapped and securely placed within the crate. Silica gel packets are included to absorb any moisture and prevent corrosion during shipping. The package is clearly labeled with handling instructions and fragile warnings to ensure careful transportation.

Product Shipping for Induction Quenching Machine:

Our Induction Quenching Machines are shipped via trusted freight carriers that specialize in handling heavy equipment. Prior to shipping, we ensure that all necessary documentation, including customs declarations and insurance forms, are completed to avoid any delays. The shipping terms (such as EXW, FOB, CIF, or DDP) will be agreed upon with the customer based on Incoterms® rules.

The carrier is provided with detailed instructions regarding the safe handling and transport of the machinery. Real-time tracking information is available to the customer, allowing them to monitor the shipment's progress. Upon arrival, the machine is carefully unloaded and inspected to confirm that it has arrived in the same condition as when it left our facility. We coordinate with the customer to schedule the delivery at a convenient time, ensuring a smooth handover of the machine.