Heavy Duty Gear Blank Forging 34CrNiMo6 Large Gear Wheel 18CrNiMo7-6

Heavy Duty Gear Blank Forging 34CrNiMo6 18CrNiMo7-6

Forged gear blanks that can be customized according to your shape, size, and material. And these blanks are with lower volume needs and near net shapes to reduce final machining costs.

Customers in any sector that uses gears can request a price for any quantity of forged gear blanks, ranging from one-off prototypes to big production runs. Gear cutting to finished gear dimensions is one of our expansions.

We supply quality forged gear blanks for gear manufacture. Heat treatment and rough machining are available from our company.


Gear Blank Forgings Specification

Gear blank forging procedure

Forging process flow quality control: Raw material steel ingot into warehouse(test the chemical content) → Cutting→ Heating(Furnace temperture test) → Heat treatment after forging(Furnace temperture test) Discharge the furnace(blank inspection)→ Machining→ Inspection(UT,MT,Visal diamention, hardness)→ QT→ Inspection(UT, mechanical properties, hardness, grain size)→ Finish machining→ Inspection (dimension)→ Packing and Marking(steel stamp, mark)→ Storage Shipment

High-precision dimensional tolerance;Excellent mechanical properties;Produce different dimension based on customer’s requirements;Advanced manufacture equipments and inspection devices;Excellent technical personality;Control the production procedure strictly;Pay attention on the package protection;Quality full service.


Gear Blank Forgings Application

Gear Blank Forgings Test

• Chemical composition
• Hardenability
• Reduction ratio
• Heat treatment process
• Grain size and microstructure
• Cleanliness
• Hardness test
• Mechanical test
• UT

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About Guangda for gear blank forging

Zhangjiagang Guangda Special Material Co.,Ltd was established in 2003, is one of the forging manufacturer for research and development, production, sales, service as one of the comprehensive company. We located in Jiangsu Province besides Shanghai. We provide different forgings of shaft ,gear blank , ring rolling, rough machining, heat treatment and finish machining. Our annual production capacity is 500,000 tons for various of free-die forgings, ring rollings .

We are qualified by the classifications such as PED,DNV, BV, Rina, ISO, GL, ABS, LR .Act as the high-tech enterprises with high-quality special alloy materials as the core business belong to the "advanced iron and steel materials" industry under the strategic emerging industries supported by the state.

There are two major product systems of alloy materials and alloy products:The alloy materials include high quality gear steel, high quality die steel, special stainless steel, high temperature alloy, ultra-high strength steel and other new material products encouraged by the state; Alloy products mainly include wind power equipment, rail transit and various precision mechanical parts made of alloy materials.

Guangda forgings are widely used in high-end equipment manufacturing industries such as new energy wind power, rail transit, mechanical equipment, aerospace, new energy power, gas turbine, Marine petrochemical, semiconductor chip equipment and so on.

Smelting

Forging


Heat treatment


Machining

Products in workshop

Large wheel

Large gear wheel

Forging manufacturer

Zhangjiagang Guangda Special Material Co.,Ltd was established in 2003. We located in Jiangsu Province beside Shanghai. Act as the high-tech enterprises with high-quality special alloy materials as the core business belong to the "advanced iron and steel materials" industry under the strategic emerging industries supported by the state.

1. Headquarter Zhangjiagang 220.000㎡ 2. Rugao Base 420.000㎡

3. Zhangjiagang Precision Manufacturing Base 200,000㎡ 4. Deyang Base 350.000㎡

Guangda Main products.

1. Material :
Gunagda has formed more than 10 core technologies in material melting technology and has internationally advanced heat treatment production lines from smelting and forging. Annual capacity for high quality alloy ingot 500,000 tons .Guangda provide high quality gear steel, high quality die steel, special stainless steel, high temperature alloy, ultra-high strength steel and other new material products encouraged by the state.

2.Forgings:
Guangda provide different forgings of shaft ,gear blank , ring rolling, rough machining, heat treatment and finish machining. Our annual production capacity is 500,000 tons for various of free-die forgings, ring rollings .Guangda forgings are widely used in high-end equipment manufacturing industries such as new energy wind power, rail transit, mechanical equipment, aerospace, new energy power, gas turbine, Marine petrochemical, semiconductor chip equipment and so on.

3.Castings:
Our business mainly focuses on large casting equipment, and our products mainly include large wind turbine castings, large equipment and equipment castings, large plastic machinery castings, and large shell castings with a total annual capacity of 210,000 tons. We have formed a whole industrial chain of smelting, casting, machining and surface treatment, and our technology and cost control are leading in the world.

4.Precision machining parts:
Through continuous and high starting point technical transformation. Guangda has introduced world-class high-precision equipment for the gears manufacturing, established a complete quality management system and after-sales service network, and dedicated itself to providing users with high-quality products. Quality products and satisfactory service.​All products are manufactured with the most advanced and modern equipment of PAMA,Gleason,Danobat,Kehren,Nicolas,Pierto carnaghi and efficient technical team with an emphasis on cost effective production.Guangda pursues excellence & innovation with tight quality control & the most advanced technology in the industry.