Product Details
PU Roller Pipe Welding Rotator Self Aligning Turning Roller
Rotation Speed Adjustable
The turning roll is designed to aid the welding of tanks. By using
independent drive and idler units, tanks of varying lengths can be
placed on the turning rolls supported on the turning rolls wheels.
The power welding rotator and the passive welding rotator can be
moved on the track, and the distance between them can be adjusted
to weld cylinders of different lengths.
The wheels of self aligned welding rotator can be opened on the
base frame to accommodate different vessel diameters. Our heavy
duty, built to last self aligned welding rotators are designed and
manufactured to tolerate the hardest, hard-wearing and unrelenting
workload environments.
The HGZ type self-aligning rotator are widely used in industries as
boiler, pressure vessel, chemical petroleum, construction
machinery, for inner&outer longitudinal welding and
circumferential welding of various seams on tanks. It has merits of
advanced technology, reliable quality and simple operation and can
improve the quality of jointing effectively.
Main Technical Parameter of Self-aligning rotatorModel | Max. load | Workpieces dia. | Roller material | Roller dia. | Roller width | Rolling speed | Roller motor |
HGZ-5 | 5,000kg | Ø250-Ø2,500mm | Steel coated with PU | Ø250mm | 100mm | 6-60m/h | 0.75kw |
HGZ-10 | 10,000kg | Ø320-Ø3,200mm | Steel coated with PU | Ø300mm | 120mm | 6-60m/h | 1.1kw |
HGZ-20 | 20,000kg | Ø500-Ø3,800mm | Steel coated with PU | Ø350mm | 150mm | 6-60m/h | 1.5kw |
HGZ-40 | 40,000kg | Ø600-Ø4,500mm | Steel coated with PU | Ø400mm | 160mm | 6-60m/h | 3kw |
Structure and characteristic
- HGZ type Self-aligning rotator consists of power roll, idler roll
and electric control system,etc.
- The base of the rotator use the plates welded together and stress
by annealing. It ensure the strength of the base and after a long
time to overcome the stress generated by the welding deformation.
- The power rotator has a set of driving system which mainly consists
of AC motor , reducer, coupling and connecting shaft. Through the
AC motor and two sets of worm gear reducers working together, which
ensures to make the rollers run.
- The electric control system consists of the electric control box
and remote control box.
- The electric control box consists of the inverter, contactor,
button, etc. The mainly electric components are using the famous
brands, such as Siemens, ABB and so on, which are which are
reliable performance and easy maintenance. It controls brake of the
motor and meet the requirements of the machanism action. And it can
control and protect the motor. The frequency conversion system uses
the YASKAWA system, which is low-noise, high-performance,
multi-function transducer, no torque ripple. And other
characteristics of the control signals using analog control, speed
shows is using high-precision digital display meter, the overall
stability of high anti-jamming capability.
Competitive Advantage
● Inverter and Main electric elements are Siemens/Schneider or
equal brand.
● Motor is UK brand Invertek.
● VFD rotary speed control, improving the reliability of operation.
● Steel or PU roller which can ensure a long time using (at least 2
years).
● With lubrication system.
● Accept testing before delivery.
● Accept special design and custom.
Packing and delivery
Company Profile
WUXI KENKE mainly produces various welding auxiliary machines and special
designed machines, with strong technical team and production
capacity, products specifications, varieties, integration,
serialization. KENKE also can make the special design, non-standard
design according to users’ requirements. KENKE products have been
widely used in wind power generation, boiler, petrochemical,
metallurgy, machinery, shipbuilding and other industries, and
exported to the Middle East, Southeast Asia, Europe, Australia and
other countries.
KENKE adheres to the enterprise spirit of “Science and Technology
Create Value, Honesty Create KENKE" and the enterprise style of
“Down-to-Earth, Sincerity and Trustworthiness". Kenke Company has
successively provided high-quality equipment for many users at
domestic and abroad. Now KENKE is the governing unit of China
Welding Association and the member unit of China Mechanical
Engineering Society Pressure Vessel Branch.