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Customized CNC Lathing Parts Injection Mold Parts Core Insert For Mold Tooling
Processing & Inspection Machine List.pdf
Mold inserts are the terms relative to the integrated core – when the mold core is made of a single piece of steel, it is called an integrated core, while an insert is a part that’s inserted into the mold core made primarily of the steel material. let’s see what the circumstances for mold inserts applications are:
Material Saving. The dimensioning of a mold core is defined by its highest point.
If there is only one single point rising up regularly, this part
can be inserted, so as to make the core shorter during
dimensioning.
Easy Processing for mold making. During processing, EDM is the slowest equipment with the poorest
precision. As a result, an insert is selected to avoid EDM
processing.
Facilitate Ventilation. Inserts are usually needed for such circumstances as imperfect
drainage during EDM processing and poor ventilation during molding,
especially true for some deep ribs.
Guarantee Precision. The grinding machine processes the highest level of processing
precision. Sometimes, to guarantee precision, the application of
inserts is subject to grinding machine processing requirements.
Change Requirements. Sometimes, a customer may request to change the label of the same
product, so interchangeable inserts are necessary under such
circumstances.It is rather inconvenient to polish the mold
sometimes, especially for some deep parts. As a result, an insert
is needed.
Meanwhile, some parts wear easily or have high precision
requirements. Out of consideration for mold modification, an insert
will be applied.
Manufacturer | Toxmann High- Tech Co., Limited |
Product Name | Plastic Injection Mold Part |
Industry Standards | DIN, JIS, AISI, GB |
Design Tools | UG, ProE, Auto CAD, Solidworks, etc |
Material | PM23 High Speed Steel |
Axiality | 0.01mm |
Verticality | 0.01mm |
Hardness | HRC56~58 |
Surface Treatment | Black-plated Titanium, Yellow-plated Titanium, Chrome-plated, Nickel-plated |
Polishness | RA0.6 |
Application | Medical Industry, Cosmetics Industry, Injection Mold |
Order Process | Customer inquiries (provide 2D or 3D drawing)→ Toxmann provides quotes and lead time→ Orders released by customer→ 50% advanced payment→ Arrange production→ QC pass→ Packing and shipping after receiving balance payment. |
Toxmann Inspection Capability:
Manufacturing and inspection capacity in steel, tungsten stainless, aluminum and copper materials for precision mold parts, cavity pins, core pins, punches, ejector sleeve, CNC machining parts etc.
Services: CNC lathe machining, CNC Milling, EDM processing, Wire-cutting, OD grinding, ID grinding, Surface grinding, Thread grinding, Polishing etc.
Related Industries: Medical, Packaging, Aerospace, Electronic and automation.
Any questions about plastic molds parts and tooling, or you want to know more about auto mould parts, medical mould parts, packaging mould parts, cosmetic mould parts, connector mould parts etc. Please do not hesitate to contact me.
Business Philosophy:
1. Quality is the soul of an enterprise.
2. Competitive price is our advantage.
3. Enthusiastic service is our tenet.
4. Innovation is our eternal pursuit
Quality Objectives:
1. Sample acceptance rate reaches 100%.
2. The qualified rate of finished products reaches 100%
3. Punctual delivery rate reaches 100%
Our Mission:
1.Strengthen management and continuously enhance satisfaction for customers, investors, suppliers and employees.
2. Enhance innovation capacity and contribute to sustainable development.
1. Best product quality and most competitive price.
2. Experienced technicians are in production.
3. High-end processing machines and inspection instruments.
4. Customized designs and production.
5. Excellent pre-sale and after-sale service.
Toxmann is a professional manufacturer of machined parts and mold parts, established in 2009 with a total of 120 employees. We have established machined parts and mold parts two factories to meet the needs of various industries and product diversification in Shenzhen and Dongguan, China, respectively. Our products are exported to North America, Europe, Southeast Asia and other parts of the world. Meanwhile, our products are involved in various fields such as automation equipment industry, mold industry, automobile industry, medical industry, home appliance, military industry, communication industry and cosmetics industry, etc
FAQ:
Q1: What are the materials used in precision molding?
A: In plastic injection molds, the more commonly used mold core
materials are: P20, 738, 738H, 718, 718H, NAK80, 2316, 2316A, S136,
etc. The materials used for hardening molds are 2344, 8407, SKD11,
SKD61, etc. These materials are commonly used in our company's mold
making. In addition, for precision mold components that are
difficult to cool or parts that require a high cooling effect, the
insert materials should be beryllium bronze or alloy aluminum.
Q2: What are the characteristics of precision mould parts?
A: For example, shape, size precision, appearance quality, using
rule, quantity, and so on. Also, the precision mould part
manufacturer will think of material cutting, polishing, welding,
corrosion, deformation, wear-resisting property.
Q3: What are the parts of custom molding?
A: Custom molding parts refers to the direct contact with the
plastic and injection molding products. For example, cavity, core,
slider, insert, oblique top, side pumping.
Q4: How to choose the molding material for injection molding?
A: For the molding of the steel has strong friction, impact plastic
mold, such as for the injection of nylon + glass fiber material
mold, it is necessary to choose a high wear resistance, high
thermal tensile strength, and high toughness and other advantages
of imported or domestic H13 steel.