180kg/H Electric Mesh Belt Furnace For Melting Brass

Brand Name:WONDERY
Certification:CE
Model Number:40400
Minimum Order Quantity:1SET
Delivery Time:120 WORKING DAYS
Payment Terms:L/C, D/P, T/T, Western Union
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Location: Wuxi China
Address: Shengang Metropolitan Plaza, Xinwu District, Wuxi, China
Supplier`s last login times: within 1 hours
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Product Details

High Quantity 40400 Electrical Heating Continuous Mesh Belt Furnace


1.The heat treatment furnace line is comprised of :

Quenching Furnace Quenching Cooling Tank Post Degreasing

and Cleaning Tank Continuous Hot Air Tempering Furnace

Automatic Temperature Control Panel.

(1) total power: about 170KW (including auxiliary power);

(2) total length: about 23 meters;

(3) total weight: about 22000kg;


2D. main technical parameters of conveyor mesh belt furnace

Capacity: quenching and tempering is about 130-180kg/h, carburizing is

about 60-120kg/h, and the output varies with the shape, size and stacking

of the workpiece. Work parts: hardware tools, standard parts, etc.


3. Technical Specification Per Unit

Quenching Furnace  

3-1. Specification

3-1-1 Working temperature:760℃~920℃
3-1-2 rated heating power:70-90KW;
3-1-3 heating zone:3 zones;
3-1-4 heater quantity:27 pcs;
3-1-5 heating hearth length of mesh belt4000mm;
3-1-6 preheating zone length:1500 mm;
3-1-7 entrance rack length:2000 mm;
3-1-8 furnace body total weightabout 8 tons;
3-1-9 furnace body total width:about 1850 mm;
3-1-10 mesh belt width:W=400mm (JAPAN SUS314S-Φ2.5*Φ3.0);
3-1-11 transmission:N=1.5KW,i=900,p=25.4 (reduction gears+variable frequency motor);
3-1-12 exhaust device:N=0.37KW;
3-1-13 fan:N=2-1.5KW;
3-1-14 furnace temperature uniformity:±5℃ (same cross section);
3-1-15 furnace shell temperature:≤50℃+room temperature (driving side);
3-1-16 temperature control accuracy:±1℃;
3-1-17 carbon potential control accuracy:±0.05;

4.Quenching Tank

4-1. Specification

4-1-1 mesh belt furnace: B=600mm Material:204, 1pc, ¢1.6*¢1.6*hem 30 05075-AL

4-1-2 Transmission: N=1.5KW, I=450, P=25.4 All, Nanfang motor + Xintao reducer

(including torque limiter);

4-1-3 Cooling pump: 5.5HP×3”, 1 set, Shanghai Jiajin;

4-1-4 Circulating pump: 5.5HP×3”, 1 set, Shanghai Jiajin;

4-1-5 Plate heat exchanger: (20m2) ,1 set, Yuanxiang heat exchange;

4-1-6 The lifting strip is made of aluminum alloy, 1 set, Wondery made;


6.Post degreasing and cleaning tank

6-1. Specification

6-1-1 Mesh belt: Material: W=400mm, 1PC, ¢1.6*¢ 2.0 hem 30 05075-AL;

6-1-2 Transmission: N=0.75KW, I=450, P=19.05 1 pc, Nanfang motor + Xintao reducer

(including torque limiter);

6-1-3 Spray pump: N=2.2kw,1 pc, Jiajin;

6-1-4 Oil water separation motor: N=0.10KW, 1 set, customized;

6-1-5 Electric heating: N = 18.9KW, 3 pcs, Customized;

Tempering Furnace

7-1. Specification

7-1-1 Working temperature: ≤ 650 ℃;

7-1-2 Rated heating power: about 80-95KW;

7-1-3 Number of heaters: 81 sets;

7-1-4 Number of zones: 3 zones;

7-1-5 Heating furnace length: 6000mm;

7-1-6 Exit rack length: 1000 mm;

7-1-7 Mesh belt width: B=600mm (SUS304 material);

7-1-8 Total weight of furnace body: about 7 tons;

7-1-9 Total width of furnace body: About 1825 mm;

7-1-10 Transmission: N= 0.75KW, I = 1800, P = 25.4;

7-1-11 Fan: N= 3-1.5kw;

7-1-12 Furnace temperature uniformity: ± 6 ℃;

7-1-13 Temperature control accuracy: ± 1 ℃;

7-1-14 Furnace wall temperature: ≤ 40 ℃ + room temperature (transmission side);


Electrical Control

8.Main components

1Carbon potential controller1 pcEurotherm
2Digital temperature controller1 pcFuji, JAPAN
3Audible and visual alarm system1 setCustomized
4frequency converter1 pcMitsubishi, JAPAN
5Circuit breakerAllSchneider
6ContactorAllSchneider
7RelayAllOmron, JAPAN
8buttonallTiande, Taiwan
9Voltage and ammeterallTaiwan
10Oxygen probe1 groupMarathon, USA
11Thermal couple1 pcDazheng, Chongqing
12Power controller1 pcFengdi, Hangzhou
13proximity switch1 pcOmron

9.Single point O2 carbon concentration automatic control system

Voltage 220-380v × one Ф× 50HZ;

1. C.P carbon potential controller, 1 pc;

2. Air pump: 2 sets; Reference air flow meter: 1; Carbon burning air flowmeter: 1.

3. Recorder: 1 set;

4. Flow control solenoid valve group: 1 group;

5. Oxygen probe Ф 27m/m × 600m/m: 1pc;

6. Air piping: 1 pc;

7. Electrical wiring: 1 pc;


10 On-site Work

1 pipes: the pipes for the continuous belt furnace are prepared by the buyer, but are arranged

according to the instruction of the seller.

wiring: The wires between the cabinet to each equipment section are provided by

the buyer, but are connected according to the instruction of the seller.

3 painting; the electrical resistance furnace is painted with deep color.

pipe connection: The exhaust pipes are prepared and self-designed by the buyer starting from the

point of connection flanges of the equipment.


China 180kg/H Electric Mesh Belt Furnace For Melting Brass supplier

180kg/H Electric Mesh Belt Furnace For Melting Brass

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