HDG Hot Dip Galvanizing Furnace For Fasteners Screws Design Output About 1.5ton/hour

HDG hot dip galvanizing furnace for fasteners , screws Design output about 1.5ton/hour

1.Production line requirement

1. Hot-dip galvanized products: small pieces such as fasteners;

2. Galvanizing method: manual galvanizing;

3.HDG furnace galvanizing temperature range: 430～650℃ (adjustable);

4. Effective size of galvanized kettle: 2×1×1.2m (length×width×depth)

5. Design output: about 1.5ton/hour;

6.Heating energy: electric heating+resistance rods;

7.Heating power for zinc ceramic kettle:240kw;

8.Power for centrifugal zinc recycling device:7.5kw;

9.Rotation speed of centrifugal basket: 750RPM;

2.Equipment overview

2.1zinc kettle

According to the workpiece size and production requirements, the size of the zinc kettle would be : 2×1×1.2m(length×width×depth).

The ceramic zinc kettle is once-forming by high-temperature resistant castable.

2.2 Hot dip galvanizing furnace: heating rod

The heating equipment adopts the special hot-dip galvanized heating rod made of international advanced

resistance wire material, which has high efficiency and long service life. The heaters are respectively utilized

with SSR modules, and intelligent instruments are used to control the power regulator to achieve continuous

heating power adjustment from zero to full load. This scheme has high control precision, no fault,

maintenance-free, and no pollution to the power grid. Heating rod size:Φ60x850mm, 10kw per piece.

There is a total of 24 heating rods.

2.3Electric control

The intelligent temperature control instrument control system is used to operate. When the medium temperature

is close to the set value, the electric heating control system performs PID calculation according to the

temperature sensor signal of the output port, and automatically adjusts the temperature control system.

To meet the process temperature provided by the hot dip galvanizing heating furnace, the heating temperature

is controlled within ±2 degrees.The hot dip galvanizing furnace adopts intelligent automatic control, with digital

current display, automatic temperature control display, branch heating plate temperature control display, leakage

protection device, temperature control over-temperature alarm device.

2.4centrifugal zinc recycling device

The zinc recycling device uses the centrifugal force to recover zinc. Centrifugal basket size: 400*370mm(dia*height);

motor power: 7.5kw, rotation speed: 750RPM.

3.Zinc pot drawing

4.Post-sales Service

The HDG furnace is warranted for 13 months from the date of shipment. The seller is responsible for repairing the furnace or

replacing the broken parts if faults are caused by manufacture defects, but damages caused by faulty operation by the workers

are to be repaired by the buyer itself or by the seller at a certain rate of charge. (Easy-worn parts, and natural consumption of

high temperature parts are not included in the warranty.)

Wuxi Wondery Industry Equipment Co., Ltd, established in year 2013, is a professional supplier engaged in the sale and after sale service of Melting Furnaces, Heat Treatment Furnaces, Hot Dip Galvanizing Furnaces. Our factory is dedicated to strict quality control and thoughtful customer service, our experienced staff members are available to discuss your requirements and ensure customer satisfaction. In recent years, our company has introduced a series of advanced products including aluminum melting furnace, bogie hearth furnace, mesh belt furnace, induction melting furnace, hot dip galvanzing furnaces, etc. In addition, we have obtained C E certificates. Selling well in all cities and provinces around China, our products are also exported to clients in such countries and regions as U S A, Australia, Russia, Turkey, Poland, Italy, Romania, South Korea, Kazakhstan, India, Jordan, Thailand, Vietnam, Brazil, Mexico, Argentina, Venezuela, Colombia. Whether selecting a current product from our catalog or seeking after sales service for your application, you can talk to our customer service center about your sourcing requirements. Adhering to the business principle of mutual benefits, we have had a good reputation among our customers because of our perfect services, quality products and competitive prices. We warmly welcome all dear customers to cooperate with us for common success.